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Core Principles of Design for Manufacturing

Manufacturing process selection: choose the right process early; factors like production volume, material compatibility, surface finish and tolerances influence cost and feasibility. Simplified & functional design: keep designs simple, reduce part count and avoid unnecessary features to lower manufacturing costs and assembly times.<br>Visit: https://www.teslamechanicaldesigns.com/blog/7-basic-principles-of-design-for-manufacturing-dfm-every-designer-should-know/

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Core Principles of Design for Manufacturing

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  1. WWW.TESLAMECHANICALDESIGNS.COM COREPRINCIPLES OF DFM (DESIGN FOR MANUFACTURING)

  2. MANUFACTURING PROCESS SELECTION Choose the right process early. Consider factors like production volume, material compatibility, surface finish, and tolerance requirements. For example: Injection molding works best for high- volume plastic parts, while additive manufacturing (3D printing) may be more cost-effective for small runs.

  3. SIMPLIFIED AND FUNCTIONAL DESIGN Keep the design simple. Reduce the number of parts and avoid unnecessary features. Simpler designs lead to lower manufacturing costs, shorter assembly times, reliability. and improved

  4. MATERIAL OPTIMIZATION Select materials that are cost-effective, readily available, and compatible with your chosen manufacturing process. Consider a material's mechanical properties and environmental factors to ensure long-term performance.

  5. TOLERANCE MANAGEMENT Use the loosest possible tolerances that still meet functional requirements. Overly tight tolerances increase machining time, boost scrap rates, and raise costs without adding value.

  6. ENVIRONMENTAL AND USAGE CONSIDERATIONS Design the product to withstand its intended environment. This includes temperature extremes, moisture, and vibration to ensure durability and reliability throughout the product's lifespan. accounting for

  7. TESTING AND COMPLIANCE Design products for easy testing during production to catch defects early. Ensure the design complies with all relevant regulatory and industry standards for safety and market acceptance.

  8. COLLABORATION AND ITERATION DFM is an ongoing, collaborative effort. Engage designers, engineers, and manufacturers early and often to identify potential issues, share best practices, and find innovative solutions.

  9. WWW.TESLAMECHANICALDESIGNS.COM TO LEARN MORE ABOUT HOW DFM CAN OPTIMIZE YOUR PRODUCT DESIGN CONTACT US TODAY FOR A CONSULTATION!

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