Introduction on Unified Controller nv series

1. Introduction on Unified Controller nv series

2. Unified Controller nv series - Introduction 1. General Description 1.1 History of Toshiba Controller Products 1.2 Product Concept 1.3 Birth of Unified Controller nv series 1.4 Background and Aim on Development 1.5 Features on Unified Controller nv series 1.6 Product Coverage of Unified Controller nv series 1.7 Measure to Improve Product Reliability 2. Controller 2.1 Specification and External View 2.2 List of Modules 2.3 System Configuration 3. High Speed Serial I/O System TC-net I/O 3.1 General Description of TC-net I/O 3.2 Installation of I/O Modules 3.3 TC-net I/O Loop 3.4 Operation at Failure 4. Control Network 4.1 Control Network Configuration 4.2 1Gbps-Ethernet 4.3 TC-net 100 5. Engineering Tool Ver.4 (nV-Tool4) 5.1 Types and Connecting Style of Engineering Tool 5.2 Target System 5.3 System Tree of Engineering Tool Ver.4 5.4 Program Editor Unified Controller nv series - Introduction

3. 1.1.1 History of Toshiba Controller Products Integrated Controller V series TOSDIC-CIETM ProsecTM T series TOSDICTM Unified Controller nv series - Introduction

4. 1.1.2 Chronology of Toshiba Controller Products (year) Power Controller for Power Station Unified Controller nv series General Industry TOSDICTM CIEMACTM CIEMACTM-DS Iron / Steel TOSMATICTM -16A PC100 PC200 Integrated Controller V series Water Treatment TOSDICTM P2000 MC20 PC50 Electric Machinery PROSECTM -2000 PROSECTM EX series PROSECTM T series Highway Facility Building Automation TOSMATICTM -12A ▲ CIE Integration ▲ Integrated controller ▲ Unified controller Unified Controller nv series - Introduction

5. 1.2 Product Concept Controller Integration I/O System Integration Integration Reliability & Safety Environmental Harmonization Environmental Harmonized Products, Conformation to RoHS Directive, Global Environment Protection High Reliability, Relief & Safety, Succession Unified Controller nv series - Introduction

6. 1.3 Birth of Unified Controller nv series • Unified：【jú:nəfàid】, This is a word expresses “Unity”. Base unit TC-net I/O modules • General introduction of our new product Unified Controller nv series - Introduction

7. 1.4 Background and Objective on Development • Background • Recently, the supervisory and control system becomes higher performance and more complexity in the manufacturing premises of paper, the pulp, oil, the chemistry, steel, the metal, and the upper and lower water service system, etc. for which an industrial controller is used. • On the other hand, the robust and reliable system is requested because of the stable supply of the product. • Moreover, needs from the market to the cost reduction, the international and industrial standardization, and the globalization have been risen. • Toshiba’s Action • Industrial controller "Unified controller nv series" that has the feature (high speed, high performance, and the high trust), equips with I/O system 'TC-net I/O' by the dual loop network of 100Mbps at the transmission speed and can be used in both instrumentation and electric control field, to correspond to such requirements has been commercialized. • We will expand the sales scale of this product in the future. Unified Controller nv series - Introduction

8. 1.5.1 Features on Unified Controller nv series <1> • “Unified Controller nv series” has the following features with high performance, high reliability and the succession from the existing products. • High operation performance powered by the capability to perform IEC language directly • The execution time of the sequence instructions can be set 20 ns (1/2 compared with our company product) and the control cycle from 0.5 ms or more, because it is designed to execute international standard language IEC 61131-3 instructions directly by hardware logic on hardware. • High reliability has been achieved by the card redundant configuration and the ECC circuit applied to internal memories. • The duplex system that prepares 2 pieces of power supplies, CPUs, and the transmission cards can be configured. In addition, ECC circuit is applied to the internal memories on each card, and not only the error detection but also the error correction can be performed. Moreover, the number of parts is reduced by the high integration with ASIC, and the failure rate of the device is reduced at in a complex circuit. • First high-speed serial I/O system 'TC-net I/O‘ has been equipped in these industries. • The transmission speed is 100Mbps, and field I/O system that can be the loop duplex configuration is the first product in these industries. High-speed I/O data can be collected, and the minimum setting time of the collection cycle is 100 us. The ordinary transmission line is a dual (transmission and reception) loop, and the configuration in which it is duplex further is possible. Unified Controller nv series - Introduction

9. 1.5.2 Features on Unified Controller nv series <2> • High reliability can be achieved by configuration of 1Gbps transmission speed and redundancy on the supervisory and control network. • One Gbps-Ethernet at the transmission speed is adopted in the supervisory and control network, and, in addition, the transmission line can be doubled. Moreover, Real-Time Ethernet 'TC-net 100' of the international standard can be applied to the network between controllers. It is considered that it is possible to connect them via the switching hub and the gateway with the conventional systems so far. • Succession by three basic elements of the supervisory and control system • Engineering Tool: It conforms to International Standard IEC 61131-3 also adopted for the conventional products. Moreover, the symbol can be customized according to user's favor because it is made easily to use. • Supervisory and Control Network: It conforms to open network Ethernet, and its transmission speed is 1 Gbps. Moreover, past Real-Time Ethernet 'TC-net 100' can be used. • Operator Station: Conventional model 'OIS-DS' can be connected, and conventional operativeness has been succeeded to. Moreover, the function as the OPC server can be added in OIS-DS. • Corresponds to the RoHS directive considering the environment. • It is a design to consider the global environment by using of lead free soldering and the part selection by the green procurement corresponding to the RoHS directive concerning the restriction of the use of certain hazardous substances. Unified Controller nv series - Introduction

10. 1.5.3 Speed Ties Trust–Unified Controller nv series– • Certain speed provides us high class control. Speed has brought us ‘reliability’ and ‘high quality’. • 20ns - high speed / IEC language direct executing language processor IEC language direct executing language processor Instruction executing time (our products data) Unified Controller nv series - Introduction

11. 1.5.4 Speed Ties Freely–Unified Controller nv series– TC-net I/O loop TC-net I/O module • TC-net I/O loop provides us ‘Full remote I/O’. • TC-net based fast serial I/O bus • Fast scan with 100 us / Optimal control by setting scan transmission period • Fast serial transmission, flexible system configuration, high reliability with dual loop by ‘TC-net 100’ that has become an international standard are provided. Unified Controller nv series - Introduction

12. 1.5.5Speed Ties the Techniques–Unified Controller nv series– • Properties of V series existing systems can be succeeded. • Present technique will be succeeded and tied to future properties. • Engineering tool ‘nV-Tool4’ supports “IEC61131-3” programming language. • Application programs can be succeeded. Unified Controller nv series - Introduction

13. 1.6 Product Coverage of Unified Controller nv series • The area of a computer control and a small-scale system will be achieved by means of the model expansion in the future. System scale Unified Controller nv series Process Computer Large scale DCS PLC Industrial Computer Medium scale V series Single Loop Controller Small scale S: Sequence Control L: Loop Control C:Computer Control Usage Unified Controller nv series - Introduction

14. 2.1.1 Specifications for Unified Controller nv series Unified Controller nv series - Introduction

15. 2.1.2 External View of Unified Controller nv series Example of dual configuration Controller modules 1Gbps Ethernet modules Power modules TC-net 100 modules TC-net 100 modules 1Gbps Ethernet modules Unified Controller nv series - Introduction

16. 2.2 List of Modules That Compose Basic Unit Note 1: Maximum total number of Ethernet module and TC-net module shall be 4 modules. Note 2: These modules will be released in the future. Unified Controller nv series - Introduction

17. 2.3.1 System Configuration (type1/Iron and Steel Plant) Unified Controller nv series - Introduction

18. 2.3.2 System Configuration (type1/for social facilities) Unified Controller nv series - Introduction

19. 2.3.3 System Configuration (type2/for general industries) Unified Controller nv series - Introduction

20. 3. High Speed Serial I/O System TC-net I/O • Specifications for High Speed Serial I/O System TC-net I/O Unified Controller nv series - Introduction

21. 3.1.1 General Description of TC-net I/O • First field I/O system that its transmission speed is 100 Mbps, and is dual loop configurable in the industries. • High speed I/O data gathering is available, and minimum setting time of gathering period is ‘0.1 ms’. • Basic transmission line is dual (send/receive), moreover, its duplex configuration is available. Installation to DIN rail Abundant I/O modules Unified Controller nv series - Introduction

22. 3.1.2 TC-net I/O Module List <1> Unified Controller nv series - Introduction

23. 3.1.3 TC-net I/O Module List <2> Unified Controller nv series - Introduction

24. 3.1.4 TC-net I/O System Configuration Unified Controller nv series - Introduction

25. 3.2 Installation of I/O Modules • DIN rail installation • Daisy chain connection with terminal blocks and cables • Connection to next column by using extending cable • Maximum 16 units / node • Termination resistor is needed at end base Unified Controller nv series - Introduction

26. 3.3.1 TC-net I/O Loop -Single Loop System- type1 Unified Controller nv series - Introduction

27. 3.3.2 TC-net I/O Loop -Dual System- type2 Unified Controller nv series - Introduction

28. 3.4.1 Operation at Failure -Dual Loop- Operation can be continued under disconnection at 3 points. Unified Controller nv series - Introduction

29. 4.1 Control Network Configuration Production planning computer Remote engineering terminal HMI Internet Controller Fire wall Information system LAN Information management server TC-net I/O System Engineering Tool Sensor Actuator Control valve, Relay, Switch, Motor, etc. GB Ethernet TC-net 100 Control LAN • “CIEMAC DS/nv System” Configured on Networks Unified Controller nv series - Introduction

30. 4.2 Supervisory/Control Network-1Gbps-Ethernet- • 1Gbps-Ethernet Specification Unified Controller nv series - Introduction

31. 4.3 Network between Controllers -TC-net 100- • TC-net 100 Specification Unified Controller nv series - Introduction

32. 5. Engineering Tool Ver.4 -nV-Tool4- • Specification of Engineering Tool Ver.4 (nV-Tool4) Unified Controller nv series - Introduction

33. 5.1 Kinds and Connecting Style of Engineering Tool (nV-Tool4) PHS nV-Tool4 client nV-Tool4 client Intranet/Internet nV-Tool4 client nV-Tool4 server RS-232C Ethernet ※1 planning Unified Controller nv series - Introduction

34. 5.2 Target System of Engineering Tool (nV-Tool4) <1> System composed by “Unified Controller nv series” only <2> System composed by both “Unified Controller nv series” and “Integrated Controller V series” <3> System composed by “Integrated Controller V series” only Unified Controller nv series - Introduction

35. 5.3 System Tree of Engineering Tool (nV-Tool4) • Application configured by nV-Tool4 • Correspondence of one to one with hardware configuration • Structure that is easy to understand Unified Controller nv series - Introduction

36. 5.4 Program Editor (Text Editor) • Text editor which supports ST language based on IEC 61131-3. • ST(Structured Text): Structured text language which is similar to PASCAL or C language • Efficient description: Efficient description of complex operational expression and repetition processing • Variable/Constant/Syntax: Description of Variable, constant, operator, assignment statement, IF statement, CASE statement, FOR statement, WHILE statement, REPEAT statement, call statement for functions and function blocks etc. Unified Controller nv series - Introduction

37. 5.5 Program Editor (Full Graphic Editor) • Program editor that is used for drawing, storing and compilation, monitoring the program LD (ladder diagram), FBD (function block diagram), SFC (sequential function chart) based on IEC 61131-3 with instruction symbols on each field together Unified Controller nv series - Introduction

38. 5.6 Program Editor (Custom Symbol Editor) • Custom made symbol can be made easily as follows. Unified Controller nv series - Introduction

39. 1.7 Measure to Improve Reliability on Unified Controller nv series • ■Fundamental plan • ECC circuit • Duplex configuration by Single CPU • Check of duplex configuration • Simplified hardware • ■Test • without insufficiency • Application of table • to check verification • covering level • Test on RAS function • by real machine • ■Initial evaluation • by modeling method • State transition design technique • applied to overall CPU control • and I/O system control • Checking by check tool • ■ Operation check • without real machine • Check by software simulator • ■Prior solution of simple bug • Coding rule • Rule for source check • ■Reliability assessment • Long term reliability on BGA soldering Unified Controller nv series - Introduction

40. Unified Controller nv series - Introduction