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DFSS, Innovation and I-TRIZ Tools “Innovative Designs for Six Sigma”. BREAKTHROUGH IMPROVEMENT AND INNOVATIVE DESIGN ORIGINS. Global Leaders in their fields. Dr. Joseph M. Juran Father of Breakthrough Improvement. Genrich Saulovich Altshuller Father of TRIZ.
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“Innovative Designs for Six Sigma”
Global Leaders in their fields
Dr. Joseph M. Juran
Father of Breakthrough
Genrich Saulovich AltshullerFather of TRIZ
Ideation International is a world-class provider of accelerated education, innovation software tools, and analytical services based upon the Ideation/TRIZ Methodology, to enterprises of all types and sizes.
By understanding the mechanisms that create change, providing the means for recognizing how to adjust to change, and bringing the essential benefits of innovation, creativity and knowledge to enterprises, Ideation will achieve its mission.
Provider of I-TRIZ:
Age of Application
Inventive Problem Solving
Provider of Breakthrough
Breakthrough Problem Solving
DMAIC Six Sigma
New Product/Service Introduction to Achieve Six Sigma Business Performance
Customer-driven design of processes with 6 capability.
Predicting design quality up front.
Top down requirements flowdown (CTQ flowdown) matched by capability flowup.
Cross-functional integrated design involvement.
Drives quality measurement and predictability improvement in early design phases.
Utilizes process capabilities to make final design decisions.
Monitors process variances to verify 6 customer requirements are met.
High-levelDesignTHE DMADVMETHODOLOGY AND TOOLS
DESIGN FOR SIX SIGMA
Initiate, scope,and plan theproject
Developdesignconceptsand high-level design
Mgmt Leadership Customer Research FMEA/Errorproofing
Project QFD Process Simulation
Management Benchmarking Design Scorecards
South Korea based company-wide implementation of Six Sigma, including South Korea, Hungary, India, Indonesia, Malaysia, Mexico, Spain, United Kingdom and United States.
Implemented Design for Six Sigma
Cost reduction, warrantees, recalls, new design, patent circumvention, failure analysis, failure prediction, training
Cost reduction, breakthrough/discovery, manufacturing processes, safety, quality, reliability, failure analysis
Cost reduction, reliability, failure analysis, new design, training
New design, patent circumvention, cost reduction, failure prediction, training
Cost reduction, new technologies, reliability, manufacturing processes, training
Cost reduction, safety, reliability, quality, new design, failure analysis and prediction, training
ProcessesI-DFSS DESIGN PROJECT
No Current Product or Process
CTQ GAP“Base LinePerformance”
NEW PROCESS DESIGN
NEW PRODUCT AND
Base Line Performance OK
Product Base Line Performance OK(May be of little value)
No Base Line Performance
Strategically Evolving Future Generations of Technologies & Systems
Surgical Removal of Tough Technological Problems
Elimination of Contradictions
Invention of Failure Modes
ENHANCED DESIGN FOR:
DMADV Training/Project Map
15 - 16 Weeks
1 3 1 4 1 4 - 6 1 4 - 6
19 - 22 Weeks
Leadership SkillsSIX SIGMA DMADV TRAINING FLOW
Go-No go Decision
Black Belt Training
Black Belt Project
Trained Black Belt
Master Black Belt Program
Master BlackBelt Project