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Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services. Form a Partnership with Midbrook. Your full service factory for hire. Your cleaning process developer Your designer and builder of custom cleaning equipment

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Midbrook inc

Midbrook, Inc.

Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services


Form a partnership with midbrook
Form a Partnership with Midbrook

  • Your full service factory for hire.

  • Your cleaning process developer

  • Your designer and builder of custom cleaning equipment

  • Your provider of production services


Introduction to midbrook
Introduction to Midbrook

  • Registered Minority Business Enterprise

  • Over 100 employees

  • Design and build custom metal fabrications

  • Design & build industrial, high production washers with over 5,000 machines in service

  • Production Services include:

    • Dunnage Washing

    • High Pressure Deburring & Low Pressure Part Cleaning

    • Light Machining and assembly

    • Sorting and Inspection

    • Storage

  • Midbrook services OEM Automotive manufacturers, Tier 1, 2 & 3 Automotive suppliers, Aerospace, Medical and General Manufacturing markets.


Brief history
Brief History

  • 1976 – Founded as a custom metal fabrication house

  • 1978 - Offered aqueous-based cleaning systems under the brand name Hurricane with focus on process parameters and material handling methods to provide proper part orientation.

  • 1987 – Installed first custom, production cleaning unit in a Big 3 automotive plant

  • 1997 – Build and Support High Pressure Deburring Equipment

  • 1998 – Offer contract production cleaning services to customers who do not wish to Purchase Equipment.

  • 2002 – Offer Cyclone line of low cost, standard, aqueous cleaning equipment.

  • 2003 – Becomes builder of Cap Snap Water Bottling Equipment

  • 2006 – Becomes North American distributor of Mac-Dry line of sealed solvent systems for critical clean applications.

  • 2006 – Introduces The Tempest to clean items in the Central Processing area of hospitals.


Client base includes
Client Base Includes

Benteler Automotive

Aisin

Toyota

Viking

American Axle

Dana Corporation

SPX Contech

Siemens

  • General Motors

  • Ford Motor Company

  • DaimlerChrysler

  • TRW Automotive

  • Visteon Automotive

  • Delphi Automotive

  • Metaldyne

  • Borg Warner


Midbrook quality achievements
Midbrook Quality Achievements

  • Ford Q1 achieved – 07/96

  • ISO-9001 certification achieved – 08/98

  • QS-9000-TE supplement achieved – 02/00

  • ISO-14001 achieved – 07/03

  • Registered Minority Company 07/03

  • ISO-9001-2000 achieved – 12/06


Steps to your cleaning solution
Steps to your Cleaning Solution

  • Midbrook investigates your manufacturing process and tests possible cleaning methodologies in our technology center to find the one combination best suited to your production needs.

  • We then take your requirements and design a system in AutoCAD® and/or 3D Solidworks® for approval.

  • We use state of the art laser cutting techniques and CNC machining tools to make repeatable, highest quality finished products.

  • Midbrook has over 160,000 square feet of manufacturing floor space, where our assembly team will build and run off the equipment to assure it meets the criteria expected.


Just some parts we have washed before
Just Some Parts we have Washed Before

Steering knuckles

Engine Heads

Bearing Cups

Clutch Plates

Shafts

Exhaust Manifolds

Fuel Adapters

Hubs

Nuts, Bolts, Washers

Solvent Canisters

Hand Tools

Steering Wheels

Channel Plates

Carrier Plates

Converter Housings

Solar Panel

Injector Bodies

Oil Filter Cans

Oil Rails

Pins

Rotors

Refrigerator Doors

Valve Bodies

Slip Yokes

Splines

Sprinkler Heads

Stampings

Transmission Parts

Wheel Drums

Pinion, Annulus, Planetary and Transfer Gears

  • Bearings

  • Stampings

  • Brake Calipers

  • Flywheel covers

  • Reaction Plates

  • Cam Shafts

  • Connecting Rods

  • Cooling bodies

  • Intrument Panels

  • Crankcases

  • Cylinders

  • Die Sets

  • Door Frames

  • Totes

  • Dunnage

  • Engine Blocks


Midbrook hurricane equipment types
Midbrook-Hurricane® Equipment Types

  • Immersion Systems

  • Ultrasonic

  • Conveyor Systems

  • Indexing Units

  • Auger Drums

  • Return to Operator

  • Cabinet Cleaning Systems

Many systems are a combination of some or all of the above systems.


Hurricane equipment
Hurricane® Equipment

Hurricane® washers can be configured with

many material handling options, including:

  • Belt Conveyor

  • Indexing Fixture

  • Rotary Drum

  • Rotating Table

  • Rotating Basket

  • Carousal

    Continued……

1

2

3

4

6

5


Hurricane equipment1

1

2

3

4

6

5

Hurricane® Equipment

Material Handling Continued

  • Agitation Tank

  • Overhead Monorail

  • Push / Pull

  • Pick & Place

  • High Pressure

  • Ultrasonics





Belt Conveying Systems

  • Benefits –

  • Modular in design

  • Excellent flexibility in terms of parts, part orientation and material handling.

  • Simple, reliable material handling.

  • Drawbacks –

  • Contact time correlates to increased length.

  • Spray pattern difficult to focus while part in constant motion.


Rotary auger drum systems
Rotary/Auger Drum Systems

Benefits-

  • Continuous or batch operation

  • Excellent cleaning due to combination spray & immersion

  • Simple load/unload features

  • Excellent for small parts

    Drawbacks-

  • Possible part damage due to part-on-part contact

  • Lack of Lot Integrity


Indexing System

  • Benefits –

    • Allows for precision cleaning of complex parts.

    • Opens the entire part surface to cleaning action.

    • Excellent flexibility in terms of part orientation

    • and material handling.

    • Reduced footprint.

  • Drawbacks –

    • Must be fixtured.

    • Requires more sophisticated (or labor intensive) material handling.

    • Can not handle multiple parts.


Cabinet Cleaning System

  • Benefits –

    • Single point load/unload.

    • Typically smaller system footprint.

    • Works well in low production environment.

    • Can handle baskets and large parts.

  • Drawbacks –

  • Multiple stage cleaning requires sophisticated controls,

  • Tends to cross-contaminate solutions.

  • Batch process


Equipment considerations

Stainless steel construction

Sloped bottom tank

Marine clean-out doors

Easy nozzle area access

Automated water and compound make-up

Insulation

Power Exhaust

Mist Collection

Heat Package

electric, gas, steam

Oil Removal

skimmers (disk, belt, rope)

decant/weir systems

Coalescers

ultra/membrane filtration

Particulate Filtration

chip screens

bag filters

cartridge/media filtration

Equipment Considerations


Sealed solvent degreasing
Sealed Solvent Degreasing

  • Batch Style

  • Hermetically sealed to reclaim nearly 100% of any solvent used.

  • Perchlorethlyne

    • Also known as PERC, is not banned and has been used in precision parts cleaning for more than 50 years. The Mac Dry unit minimizes emissions and maximizes solvent recovery making this a smart choice.



Production services
Production Services

Midbrook provides an alternative for those companies who need to clean, debur or assemble parts.

Midbrook supplies:

  • The equipment

  • The Labor

  • The Floor Space


Production services overview
Production Services Overview

  • High Pressure Deburring

  • Robotic Deflashing of Cast Parts

  • Single Piece Flow Spray Impingement

  • Single Piece Flow Ultrasonic Cleaning

  • Tumble Submersion Cleaning

  • Batch Style Sealed Solvent Degreasing

  • Laser Cutting of Production Parts

  • 100% multiple inspection stations


Current production customers
Current Production Customers

  • General Motors (multiple plants)

  • TRW

  • Ford

  • Melling

  • Technical Automotive Compressor


Technology center
Technology Center

Custom Cleaning Process DevelopmentCleanliness Testing to Assure Consistent Cleaning is being Achieved During Production.



Cleanliness verification techniques
Cleanliness Verification Techniques

  • Millipore Testing

  • Particle Counting

  • CCD Camera (UV Photography)

  • Black light test (Ultraviolet testing)

  • Microscopy

  • Visual, White Glove Analysis


Factory for hire
Factory for Hire

  • Custom Metal Fabricator

  • Midbrook Provides design assistance

  • Midbrook Builds to a client print


Fabricated assemblies include
Fabricated Assemblies include

  • Stairs

  • Machine Tool Guarding

  • Racks

  • Cabinets

  • Hoppers

  • Conveyors

  • Tanks

  • Platforms


Laser cutting
Laser Cutting

  • 4-axis capability precise to .005”

  • Computerized Repeatability

  • Excellent Prototype Opportunities

  • Quick Cuts up to ½” thickness


Laser cut materials
Laser Cut Materials

  • Carbon Steel

  • Tool Steel

  • Stainless Steel

  • Titanium

  • Aluminum

Alloy Steel

Lexan

Assorted Plastics

Wood

Plexiglas


Cap snap water bottler
Cap Snap Water Bottler

  • Water bottling equipment made to the highest standards.

  • Automated bottling systems for washing, sanitizing, filling and capping 3 or 5 gallon bottles.

  • Automated Systems range from 150 to 3,000 bottles per hour.

  • All Cap Snap equipment meets or exceeds CE, IBWA, EBWA and FDA standards.


The tempest medical washer
The Tempest Medical Washer

  • A fully automated

  • Large capacity

  • Floor loading cleaning system

    Intended for the Central Processing Unit in hospitals of all sizes and specialties.


The tempest medical washer1
The Tempest Medical Washer

The Tempest provides a timed cycle of spray cleaning, rinsing, sanitizing and drying of:

  • Case carts

  • Stretchers

  • Stands,

  • Containers,

  • Utensils

  • Any other large reusable healthcare items.


Make midbrook your partner
Make Midbrook your Partner

Custom Metal Fabrications

Production Factory for Hire

Aqueous Washing

Solvent Cleaning

Hospital Central Processing

Water Bottling


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