1 / 24

Caterpillar Cat 18M3 MOTOR GRADER (Prefix E9W) Service Repair Manual (E9W00001 and up)

service repair manual

kmyu72werm5n
Download Presentation

Caterpillar Cat 18M3 MOTOR GRADER (Prefix E9W) Service Repair Manual (E9W00001 and up)

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Service Repair Manual Models 18M 3 M OTOR GRADER

  2. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 1/4 Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 18M3 MOTOR GRADER E9W Configuration: 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine Disassembly and Assembly 16M Series 3 and 18M Series 3 Motor Graders Machine Systems Media Number -UENR6762-02 Publication Date -01/09/2015 Date Updated -07/08/2018 i06146136 Piston Pump (Hydraulic and Steering) - Remove and Install SMCS - 4306-010; 5070-010 Removal Procedure Start By: a. Remove the rear chassis support. Refer to Disassembly and Assembly, "Rear Chassis Support - Remove". Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  3. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 2/4 Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system. Illustration 1 g01373096 1. Disconnect hose (1). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  4. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 3/4 Illustration 2 g01373124 2. Loosen clamp (2). Position tube (3) out of the way. Illustration 3 g01373120 3. Remove clip (4). Remove tube assembly (5). Illustration 4 g01373134 4. Remove tube assembly (6). Disconnect hose assembly (7). Illustration 5 g01373156 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  5. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 4/4 5. Attach a suitable lifting device onto piston pump (8). The weight of piston pump (8) is approximately 73 kg (160 lb). 6. Remove bolts (9) in order to remove piston pump (8). Illustration 6 g01373158 7. Remove O-ring seal (10). Installation Procedure Note: Inspect the O-ring seals. Replace the O-ring seals that are worn or damaged. 1. Install piston pump (hydraulic and steering) (8) in the reverse order of removal. Copyright 1993 - 2020 Caterpillar Inc. Thu Apr 23 15:21:43 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  6. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 1/8 Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 18M3 MOTOR GRADER E9W Configuration: 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine Disassembly and Assembly 16M Series 3 and 18M Series 3 Motor Graders Machine Systems Media Number -UENR6762-02 Publication Date -01/09/2015 Date Updated -07/08/2018 i06146137 Piston Pump (Hydraulic and Steering) - Disassemble SMCS - 4306-015; 5070-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0510 Driver Gp 1 Start By: a. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Hydraulic and Steering) - Remove". Illustration 1 g01329899 1. Remove bolts (1) and valve (2). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  7. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 2/8 Illustration 2 g01329900 2. Remove O-ring seals (3). Illustration 3 g01329901 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 3. Remove plug (9), the O-ring seal, retainer (8), spring (7), retainer (6), spool (5), plug (4), and the O-ring seal. 4. Remove plug (16), the O-ring seal, retainer (15), spring (14), rod (13), retainer (12), spool (11), plug (10), and the O-ring seal. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  8. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 3/8 Illustration 4 g01432250 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 5. Remove bolts (17) and head (18). Illustration 5 g01329908 6. Remove piston (22), piston (21), spring (24), gasket (19), port plate (20), and bearing cup (23). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  9. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 4/8 Illustration 6 g01329909 7. Remove bearing cone (25). Illustration 7 g01329910 8. Remove shim (26), barrel (27), and dowel (28). Illustration 8 g01329911 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  10. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 5/8 Illustration 9 g01329913 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 9. Use Tooling (A) and a suitable press in order to remove retaining ring (32) from barrel (27). 10. Remove washer (31), spring (30), and washer (29). Illustration 10 g01329903 11. Remove bolts (33) and cover (34). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  11. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 6/8 Illustration 11 g01329907 12. Remove O-ring seal (35). Illustration 12 g01329905 13. Remove plug (36). Illustration 13 g01329914 14. Remove shaft (37), bolts (39), and plates (38). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  12. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 7/8 Illustration 14 g01329915 15. Remove plates (40), retainer (41), and pistons (42). Illustration 15 g01329916 16. Remove swashplate (43). Illustration 16 g01330062 17. Remove screws (45), bearings (44), bearing cone (46), and bearing cup (47). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  13. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 8/8 Illustration 17 g01330063 18. Remove lip seal (50). 19. Remove retaining ring (49). 20. Remove lip seal (48). Copyright 1993 - 2020 Caterpillar Inc. Thu Apr 23 15:22:38 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  14. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 1/8 Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 18M3 MOTOR GRADER E9W Configuration: 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine Disassembly and Assembly 16M Series 3 and 18M Series 3 Motor Graders Machine Systems Media Number -UENR6762-02 Publication Date -01/09/2015 Date Updated -07/08/2018 i06146138 Piston Pump (Hydraulic and Steering) - Assemble SMCS - 4306-016; 5070-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0510 Driver Gp 1 Illustration 1 g01330063 1. Install lip seal (48). 2. Install retaining ring (49). 3. Install lip seal (50). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  15. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 2/8 Illustration 2 g01330062 4. Install screws (45), bearings (44), bearing cone (46), and bearing cup (47). Illustration 3 g01333311 5. Install swashplate (43). 6. Install shaft (37). 7. Install plug (36). 8. Install dowel (28). Illustration 4 g01329913 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  16. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 3/8 Illustration 5 g01329911 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 9. Install washer (31), spring (30), and washer (29). 10. Use Tooling (A) and a suitable press in order to install retaining ring (32) onto barrel (27). Illustration 6 g01333324 11. Install pistons (42) into retainer (41) and barrel (27). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  17. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 4/8 Illustration 7 g01333336 12. Install barrel (27). Illustration 8 g01333337 13. Install shim (26) and bearing cone (25). Illustration 9 g01076392 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  18. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 5/8 Illustration 10 g01333338 14. Position plates (40) and plates (38). 15. Install bolts (39). Illustration 11 g01329908 16. Install piston (22), piston (21), spring (24), gasket (19), port plate (20), and bearing cup (23). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  19. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 6/8 Illustration 12 g01432250 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 17. Install bolts (17) and head (18). Illustration 13 g01329901 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  20. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 7/8 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 18. Install retainer (15), spring (14), rod (13), retainer (12), spool (11), plug (10), and the O-ring seal. Install plug (16) and the O-ring seal. 19. Install retainer (8), spring (7), retainer (6), spool (5), plug (4), and the O-ring seal. Install plug (9) and the O-ring seal. Illustration 14 g01329900 20. Install O-ring seals (3). Illustration 15 g01329899 21. Install bolts (1) and valve (2). End By: a. Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Hydraulic and Steering) - Install". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  21. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.

  22. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 1/5 Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 18M3 MOTOR GRADER E9W Configuration: 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine Disassembly and Assembly 16M Series 3 and 18M Series 3 Motor Graders Machine Systems Media Number -UENR6762-02 Publication Date -01/09/2015 Date Updated -07/08/2018 i06147756 Bank Valve - Remove and Install - Front Frame SMCS - 5051-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 311-1362 Vacuum Cap 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  23. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 2/5 Dispose of all fluids according to local regulations and mandates. 1. Lower the blade to the ground. 2. Release the system pressure. Refer to Operation and Maintenance Manual, "System Pressure - Release". Illustration 1 g01368952 3. Install Tooling (A) onto the hydraulic tank. Attach an air supply hose onto Tooling (A). Apply 138 kPa (20 psi). This procedure will pull a vacuum on the hydraulic system. Illustration 2 g01376927 4. Loosen bolts (1). Remove bolts (2). Use two people in order to remove cover (3). The weight of cover (3) is approximately 32 kg (70 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

  24. 18M Series 3 Motor Grader E9W00001-UP (MACHINE) POWERED BY C13 Engine... 3/5 Illustration 3 g01377004 5. Disconnect tube assemblies (4). Disconnect tube assemblies (5). Illustration 4 g01377015 6. Disconnect harness assemblies (7). Illustration 5 g01377016 7. Disconnect harness assemblies (8). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/23

More Related