This is How You Build The Perfect Aerospace Cable Harness - Gem Cable Solutions

1. This is How You Build The Perfect Aerospace Cable Harness Cables are vital to every electrical product today, especially in an industry like aerospace. Cables in the aerospace sector can be simple but many are complex arrangements, with hundreds collected together, often operating in challenging conditions. Aerospace cable harnesses provide the simplest way to ensure that equipment is compliant, safe and durable. These are some of the key considerations when it comes to creating the perfect aerospace cable harness. What environment will the cable harness operate in? Aerospace is an industry where cable harnesses can be exposed to incredibly harsh environments for long periods of time. It’s vital that all this is taken into account when building the perfect aerospace cable harness, so that it can withstand everything, from high temperatures to exposure to dangerous gasses. Aerospace cable harnesses need to be light. Given the vast number of cables running through something like an aircraft, it’s essential that cable harnesses add as little weight as possible to the equipment design. Lower cable weights mean that the aircraft overall weighs less, which means that it’s likely to be faster. This will also affect fuel consumption – the lighter the aircraft is, the more efficient it will be able to be. So, the weight of each cable harness has a big impact on how well an aircraft performs and how costly it is to run. The importance of labelling. Given the miles and miles of cable that will be required for even a single aircraft, it’s clearly going to be important that cable harnesses can accomodate proper labelling. Cables that are installed without markings create a lot of problems going forward, especially when it comes to repairs and maintenance, and can make it impossible to improve on design. So, it’s crucial to take into account the need for cable markings when it comes to building the perfect aerospace cable harness, especially the requirement for surfaces that are smooth enough to be able to be used with laser marking.

2. Circuitry integrity is going to be key. System overloading is something that the aerospace industry frequently faces but also works hard to avoid. The perfect aerospace cable harness has a big part to play in this, contributing to a system being able to maintain circuitry integrity even where there is an overload situation happening. Considering electromagnetic interference. Another big problem for the aerospace sector is electromagnetic interference, which can cause a lot of issues in performance. Cable harnesses must be able to accommodate certain standards of electromagnetic interference to help avoid this happening. These include using filtered connectors, using twisted signal wires to cancel out emission fields, providing grounding at both the ends and the chassis ground and shielding cable signals and minimising transfer impedance. The perfect aerospace cable harness will accommodate all of the above considerations, as well as the need for innovative and space saving design that supports all the systems in the aircraft where cable is so vital. Please visit: https://www.gemcable.co.uk/this-is-how-you-build-the-perfect-aerospace-cable- harness/