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Puckman Ornament

Puckman Ornament. Liisi Vink-Lainas Troy High School . Jillian Gavin Tamarac High School. Design. Why the Puckman Ornament?. RPI school spirit Decorate many locations Uses multiple MILL processes Inexpensive production. Components. Body. Plastic injection molding ABS

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Puckman Ornament

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  1. Puckman Ornament LiisiVink-Lainas Troy High School Jillian Gavin Tamarac High School

  2. Design

  3. Why the Puckman Ornament? • RPI school spirit • Decorate many locations • Uses multiple MILL processes • Inexpensive production

  4. Components

  5. Body • Plastic injection molding • ABS • Plastic donated • Hands and feet included in mold

  6. Face • Abrasive water jet cutting • ABS • Plastic donated • Ultrasonic welding or adhesive bonding

  7. Hat and Stick • Plastic injection molding • ABS • Plastic donated • Ultrasonic welding or adhesive bonding

  8. Wind-up/ Music Mechanism • Purchased • Fight song

  9. Base • Top- Abrasive water jet cutting • Bottom- Plastic injection molding • Laser engrave “RENSSELAER” on edge • ABS • Plastic donated • Connection for wind-up mechanism

  10. Dome • Vacuum molding • Plastic donated • Ultrasonic welding

  11. Alternative • 2D • Fewer parts • Abrasive water jet cutting • ABS • Plastic donated

  12. Processes

  13. Materials Cost Total Price Per Unit: $3.50

  14. Questions?

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