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TK International(BVI) Ltd. Website : w w w. tkmold. com E-mail : sales@tkmold. com. 2008. 2006. 2005. 2002. Group sales over 400 Million HKD. TK Mold moved to TK Technology Park. Second Molding factory was founded. Corporate reorganized as TK Group Ltd. 2000.

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slide1

TK International(BVI) Ltd.

Website : w w w. tkmold. comE-mail : sales@tkmold. com

slide2

2008

2006

2005

2002

Group sales over 400 Million HKD

TK Mold moved to TK Technology Park

Second Molding factory was founded

Corporate reorganized as TK Group Ltd.

2000

Approved ISO 9001 Certification by D.N.V.

1995

Tooling production in HK consolidated to China

1993

>> ISO 9001

Injection Molding Operation moved to China

1992

TK Plastic Products Co., Ltd set up in China

1989

TK Plastic Products Co., Ltd set up in HK

1983

>> ISO 14001

TK Machinery Moulding Factory set up in HK

TK History

>> TS16949

slide3

TK Group Ltd.

TK International(BVI) Ltd.

TK Mold Ltd.

TK Plastics Ltd.

TK Precision Toolings Ltd.

TK Plastics

(Shenzhen) Ltd.

Euro Sales

TK Technology

(Shenzhen) Ltd.

Kras Semiconductor Assembly Equipment (Shenzhen) Co., Ltd.

Group trading company

TK Precision Tool Room

TK Standard Tool Room

TKP 1

TKP 2

TKP

I M L

TKP Mobile

Semiconductor Mold and

Automation Equipment

Corporation Structure

slide4

TK Technology Industrial Park

TK Plastics (Shenzhen) Ltd.

TK Mold Ltd. (HK)

TK Plastics Ltd. (HK)

Company Location

slide5

Sales Turnover

Sales Growth By TKM & TKP

US$

TKM

TKP

35,000,000

30,000,000

25,000,000

20,000,000

15,000,000

10,000,000

5,000,000

0

Year

96

97

98

99

00

01

02

03

04

05

06

07

08

09

slide6

America

Europe

Asia

Valeo Sylvania

TOYOTA

SPI

Lear

Whirlpool

Polycom

Pitney Bowes

Promens

Electrolux

TRW

Valeo

Electrolux

Arcelik

Schneider

ABB

Amphenol

Automotive Lighting

Perlos

Cherry

Casio

Canon

GPE

Haier

Toshiba

ChangHong

China 5%

Europe 30%

Asia 30%

America 35%

Major Customer

slide7

Healthcare Products 7%

Consumer Products 8%

Electrical & Electronics Appliance 25%

Automotive Parts

OA & Digital Electronics 30%

OA & Digital Electronics

Electrical & Electronics Appliance

Automotive Parts 30%

Healthcare Products

Consumer Products

Market Segmentation

slide8

To be a Partner of our Customer

in Winning Business!

Corporate Mission

slide9

To be the Leader in PRECISION Plastic Total Solution Contract Manufacturer.

Corporate Vision

slide10

TK have deal with most of Automotive company in the world directly or thought T1 , T2 Suppliers

Major final customers(Automotive)

slide13

Lamp housing(PP+30%GF)

Cover front panel (PP-MF)

Step cover(PP-MF)

Headlamp panel(PC/ABS)

Volvo Truck

slide14

Lamp housing

Size: 2045x1350x645

Weight: 9T

Resin: PP+30%GF

Injection machine:1200T

Key point :

1.Solid cavity and core inserts(steel 1.2738)

2.10 sliders movement

3.Hydraulic cylinders supported ejection

Volvo Truck

slide15

Lower front panel

Size: 2620x1500x1350

weight: 21T

Resin: PC/ABS

Injection machine:2500T

Key point :

1.Solid cavity insert

2.Two gas assistant channels(1.5m and 1.3m)

3.Three visions of changeable inserts in the middle beam (6 inserts totally)

Volvo Truck

slide16

Headlamp panel

Size: 1900x1620x1136

weight: 16T

Resin: PC/ABS

Injection machine:1400T

Key point :

1.16 sliders movement

2. Hydraulic cylinders supported ejection

3.Sub-gate

Volvo Truck

slide17

Volvo Truck

Fender(mudguard)

Key point:

1.Total 10 molds

2.The max mold weight is 14 tons

3.Plastic:PP MF

slide19

Assembled Drawer LH G-Cab (parts from9 molds)

Size: 1100x900x400

Resin: PP-MF+TPE

Scania Truck

slide20

Disassembled drawer

Resin: PPMF+TPE

Scania Truck

slide21

Scania Truck

Assembled Drawer RH G-Cab (parts from9 molds)

Size: 1100x900x400

Resin: PP-MF+TPE

slide22

Scania Truck

Assembled Drawer RH R-Cab (parts from 8 molds)

Size: 1200x1000x450

Resin: PP-MF+TPE

slide25

SUZUKI:Rear Lamp LensResin: PCSize: 380x240x70 210x130x30Key point :1.High gloss polishing

Lens

housing

Nissan: L42A HL Housing

Resin: PA+20%GF

Size: 520x270x450

Key point :

1.High fall difference

2.8 sliders movement

Housing
slide29

Audi: Housing

Resin: PC/ABS

Size: 370x320x400

Key point :

1.High gloss polishing

Resin:PC/ABS

Housing

slide30

Housing

Valeo(U.S): Housing

Resin: PA+30%GF

Size: 370x270x310

slide31

Housing

Valeo (U.S) : Housing

Resin: PA+30%GF

Size: 490x260x350

air system
Air system

FIAT AirbagResin: PA+30%GFSize: 250x190x150 &250x190x90

slide35

Jaguar : Cover & TrayResin: PA+20%GFSize: 300x210x230 &300x210x250Key point :1.Hydraulic cylinder loaded slider and it touched big lifters inside

Air system

slide37

Air system

Air window (assembled)Key point :1. Total six molds

2.Resin:ABS/PC, PBT and ABS

3. Chrome plating

slide40

Cable Channel

Cable ChannelsResin:PPKey point :1.High fall difference2.All machine fitting work,no hand fitting3.Valve gate4.Lots of shut-off area in the Parting line

slide41

Cable Channel

Cable ChannelResin:PPSize: 480 x 370 x 120

slide42

Cable Channel

Cable Channels

Key point :

1.Resin:PP2.Total 14 molds (all 4-cavity)

3.1.2344 hardened steel

4.Mold production capacity is 5 million shots

slide43

Cable Channel

Assembled parts

doors
Doors

DoorsResin: ABSgeneral Size:500x 400x 100

filter
Filter

Filter

Key points:

1.Resin: ABS2.Size:500x 400x 100

3.Four sliders

4.Mirror polished

headrest
Headrest

Headrest

1.Resin: PP2.Total five molds

3. Size:220x 180x 100

windscreen wiper controler
Windscreen wiper controler

Windscreen wiper controler

1.Resin: PA66+30%GF

2.Total 20 molds

slide48

BMW Ficia Control Pannel

Resin: PA+10%GF

Key point :1. Hundreds of inserts and lots of shut-off area in the parting line

Resin:PA+10%GF

Others

slide49

Renault Coulisse AmortisseurResin: PA+20%GFKey point :1. Lots of shut-off area in the parting line

Others

slide50

Relay Cassette

Resin: PA+GF

Size: 380 x 128 x 68

Key:

Over 300 small shut-off inserts form 1000 very critical Dim.

Others

project management flow chart
Project Management Flow-Chart

TK

Marketing

Customer

Purchasing

Product Design

Program

Project

Delivery

Assembly

Product

Optimization

Mold

Manufacture

Secondary

Operations

Mold

Qualification

Injection

Molding

soft ware
Soft ware

Software: UG, Moldflow

European/American standard and quality molds.

quality control
Quality Control

- Thorough understanding of customer quality requirement.

- Strict quality control system and procedure.

- Sophisticated testing and measuring equipment.

CMM

Projector

Temperature

Cycle Tester

tooling equipment
Tooling Equipment

Tooling:

150 Machines:

CNC Milling Machine 29 sets

Milling Machine 29 Sets

EDM Machine 37 sets

EDM Wire-cut Machine 13 sets

Grinding Machine 16 sets

Die Spotting Machine 3 sets

EDM Hole Drilling Machine 1 set

Deep Hole Drilling Center 2 sets

Lathes 7 sets

Mold Reversal Machine 2 sets

Measuring Equipment 7 sets

Mold Trial Machine 5 sets

slide58

CNC(horizontal axes)1.Rotation tooling desk2. Tooling Size(mm)X: 1400 Y: 1100Z: 1000

Tooling Equipment

slide59

Tooling:

Germany TBT

Deep Hole Drilling Center

2 sets

TBT Drilling Center

slide60

Tooling:

Dophen double head

EDM Machine 1 set

EDM machines

slide61

Tooling:

CMM Measurement Equipment 8 sets

CMM

slide62

CNC(horizontal axes)

EDM

Workshop

CNC(high speed milling)

slide63

TK have ability to build over thousand tools a year from small Medical high precision to huge Automotive part as well as provide customer full support from project start to project finished.

Capacity

slide64

Mold fitting machine

Tooling Equipment

molding equipment
Molding Equipment
  • 120 Injection Machines(in plastic plant):

JSW 450T x 9 sets

JSW 350T x 1 set

Fanuc 350T x 1 set (Elect.)

Fanuc 300T x 1 set (Elect.)

JSW 280T x 2 sets

JSW 220T x 3 sets

Fanuc 200T x 1 set (two shot)

JSW 180T x 6 sets (Elect.)

JSW 150T x 16 sets

Fanuc 150T x 9 sets (Elect.)

Fanuc 125T x 4 sets (Elect.)

JSW 110T x 12 sets

JSW 100T x 9 sets

Fanuc 100T x 30 sets (Elect.)

JSW 75T x 4 sets

Nigata 75T x 1 set

Nissei 62T x 1 set

Nissei 55T x 3 sets

Fanuc 50T x 3 sets (Elect.)

12 SETS

14 SETS

7 Injection Machines(in mold plant):

JSW 650T x 1 sets

JSW 450T x 2 set

JSW 280T x 1 sets

JSW 100T x 1 sets

Fanuc 100T x 1 set

Fanuc 150T x 1 set

35 SETS

7SETS

59 SETS

slide66

Secondary Operations:

    • Automatic Decorative Painting Line with Robotic
    • Pad Printing Machines
    • Flat & Cave Silk-Screen Machines
    • Assembly Equipment
      • Hot Stamping
      • Heat Staking
      • Ultrasonic Welding
      • RF Induction Heating Machine
      • Hot and Cold Stamping

Double Color Injection Molding:

Bi-component Injection Molding Machines

Nissei 200 x 1 set

Gas Assist Injection Molding:

Bauer Nitrogen Generator x 1 set

Bauer Controller (2 Channels) x 9 sets

Molding Equipment

slide67

Out source machine

TK inside source

1300T

1600T

2000T

2500T

Mold Trial

slide69

The End

Thank you!