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Can Crusher - PowerPoint PPT Presentation


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Can Crusher. Group 2 Kyle Cleland Loren Lobbestael Thomas Pauly John Tasdemiroglu. Road Map. Tom Economic Analysis Prototype Development Testing/Demonstration Environmental Issues Ethical Issues Social Implications Team Reflections Summary. Kyle Background Patent Search

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Presentation Transcript
can crusher

Can Crusher

Group 2

Kyle Cleland

Loren Lobbestael

Thomas Pauly

John Tasdemiroglu

road map
Road Map
  • Tom
  • Economic Analysis
  • Prototype Development
  • Testing/Demonstration
  • Environmental Issues
  • Ethical Issues
  • Social Implications
  • Team Reflections
  • Summary

Kyle

  • Background
  • Patent Search
  • Objectives
  • Concurrent Design
  • Timeline
  • Detailed Design
  • Constraints
background
Background
  • Design a can crusher?
  • Developed preliminary concepts
  • Conducted patent search and market research
patent search
Patent Search
  • 166 existing patents
    • Mechanical crushing devices
    • Electro-mechanical devices
  • Six benchmark designs
findings
Findings
  • Several flaws in existing designs
  • Existing can crusher designs are not marketable
  • 98% of household cans are 12oz. beverage cans
objectives
Objectives

Develop and construct a can crusher that:

  • Is low cost
  • Is reliable
  • Is compact
  • Is aesthetically pleasing
  • Crushes 12 oz. Aluminum beverage cans to 25% of original size
concurrent design8

Market

Design

Design for

Research

Calculations

Assembly

Patent/Product

Product

Component

Prototype

3D CAD Model

Final Product

Search

Specifications

Drawings

Fabrication

Preparation

Calculations/Data

Manual Work

Process

Final Product

Component

Design for

Selection/

Manufacturing

Purchasing

Electrical

Electrical

Testing/

System

Schematic

Evaluation

Fabrication

Concurrent Design
detailed design
Detailed Design
  • Modular Design
  • Low friction (high efficiency)
  • Common components
  • Automatic can removal
  • One-touch operation
economic analysis
Economic Analysis
  • $400 Prototype Budget
  • Production Components
  • MSRP of $75 - $90
prototype development
Prototype Development
  • Purchased Components
  • Machined Components
  • Designed for Manufacturability
  • Designed for Assembly
testing results
Testing Results
  • 25 can test
  • Functioned Properly
  • Series System
product evaluation
Product Evaluation
  • Prototype met major specifications
  • Production version additions
production additions
Disposal Bin

Sealed crushing chamber

Clutch or load sensing

Lid safety switch

Plastic housing

Expandable base

One button control

V belt

Acme screw

Castings or Stampings

Latching Lid

Wider can rest

Production Additions
environmental health and safety
Environmental, Health and Safety
  • Minimal Negative Environmental Impact
  • Ergonomic Design
  • Safety Precautions
  • Reliable
ethical issues
Ethical Issues
  • Socially Responsible
  • Promote Recycling
  • Safe
social implications
Social Implications
  • Basis for our Product
  • Everyday 120 million cans are land filled, littered or incinerated in the U.S.
  • In 2000, recycling rate dropped to 55%
  • Recycling cans saves up to 75% of the energy required to produce them from raw materials.
team reflections
Team Reflections
  • Valuable Experience
  • Fun
  • Exciting Product
summary
Summary
  • Creative Brainstorming
  • Research
  • Concurrent Engineering
  • Prototype Fabrication
  • Testing
  • Great Project
thank you
Thank You
  • Professor Newaz
  • Gautam
  • Eugene
  • Dave
  • Marvin