Durable Induction Hardening Machine

1. Welcome To AB Induction         Bhakri Pali Road N.I.T. E-Mail Us Faridabad, Haryana a.b.enterprises@hotmail.com HOME ABOUT US PRODUCTS3 GALLERY CONTACT US Get A Quote Induction Hardening Machine Induction Hardening Machines for Modern Industries At AB Induction, we specialize in designing induction hardening machines that bring unmatched precision, efficiency, and strength to industrial applications. Whether you need a solution for automotive shafts, aerospace parts, or heavy machinery, our systems combine expert coil design, advanced power supply technology, and intelligent automation to deliver results that last. For complex processes and speed-driven production lines, our high-frequency induction heating machines are the ideal choice, ensuring accuracy, durability, and energy efficiency. What is an Induction Hardening Machine? An induction hardening machine is built to enhance the surface hardness of metals while maintaining a strong and ductile core. Using the principle of induction heating , a high-frequency electromagnetic field is generated around the part. This creates eddy currents that rapidly heat the surface, followed by controlled quenching to harden it. Compared to traditional hardening methods, this process is: Faster and more precise Suitable for both simple and complex part geometries Energy-efficient and environmentally friendly How Induction Hardening Works Magnetic Induction – The coil generates an alternating electromagnetic field. Surface Heating – Eddy currents heat the component’s surface to the required temperature. Rapid Cooling (Quenching) – Water, oil, or polymer spray cools the part quickly, hardening the surface. Possibly Tempering – Used to harden the components, increase toughness, and lessen brittleness. This combination ensures the final component has excellent wear resistance, longer life, and greater strength. Materials Suitable for Induction Hardening Not all metals respond equally to induction heating, but ferrous alloys with sufficient carbon are ideal. Commonly hardened materials include: Medium & high carbon steels (C45, EN8, EN19, EN31) Alloy steels (4140, 4340, 8620, etc.) Cast irons (nodular, grey iron) Tool steels for dies, punches, and molds These materials develop a hard, wear-resistant surface while retaining the toughness needed for heavy-duty applications. Essential Parts of a Modern Hardening Machine Power Supply – Converts standard AC into high-frequency power (3 kHz–500 kHz). Workhead & Coil – Custom copper coils designed for each component’s geometry. Quenching Arrangement – Ensures uniform cooling with spray, mist, or immersion. CNC/PLC Controls – Offers automated precision in heating and quenching parameters. Chiller Unit – Maintains system temperature, preventing overheating and extending service life. Applications Automotive – Gears, shafts, crankshafts, camshafts, valves. Tool & Die – Cutting dies, punches, and molds. Aerospace – Turbine shafts, landing gear, and blades. Heavy Machinery – Hydraulic rods, sprockets, piston pins. Oil & Gas – Drill bits and downhole tools. These industries depend on induction technology to achieve precision hardening while keeping costs under control. Why AB Induction Machines Deliver More Versatile Power Options – From 5 kW for small parts to 1000 kW for large-scale components. Flexible Automation – Available in manual, semi-automatic, and fully automated models. Energy Savings – Up to 30% lower energy usage compared to conventional hardening.Eco-Safe Operation – No open flames, no harmful emissions. Selecting the Right Induction Hardening Solution 1. Frequency Choice Low (3–10 kHz) – For deep hardening like large shafts. Medium (10–50 kHz) – For gears, bearings, and automotive parts. High (50–500 kHz) – Thin components like blades or edges. 2. Power Range 15–50 kW for bolts and pins. 50–200 kW for gears and common shafts. 200–1000 kW for large crankshafts or industrial parts. 3. Automation Level Manual for small runs. Semi-automatic for mid-level production. Fully automated with robotic integration for mass manufacturing. Key Benefits for Your Industry Control of Hardening Depth – Precise from 0.5 mm to 10 mm calibrated depth. Lower Production Costs – Reduced cycle time and labor savings. Durability – Rated for continuous industrial 24/7 use with almost no wear. Custom Coil Design – Tailored to match any geometry. Environment-Friendly – Cleaner and safer than flame or furnace hardening. Why Partner with AB Induction? Two Decades of Experience in induction heating and hardening. Patented Dual-Frequency Systems for complex profiles. AI-Driven Optimization for consistent, defect-free results. 24/7 Global Support with remote diagnosis and training. We also provide advanced Laser Hardening Machine solutions, designed for precise surface treatment and minimal distortion. By combining this with our reliable induction systems, manufacturers gain a flexible approach to hardening processes—whether it’s complex geometries, localized areas, or high-volume production. Frequently Asked Questions Q: What is the hardness depth you can achieve? A: From 0.5 mm to 10 mm, it depends on frequency and material. Q: What cooling systems are available?   Q: Is training provided?   Gallery We are well known established manufacturers of Induction Heating/Hardening Machines and Electroplating Recti?ers ABE-15A ABE-15AB ABE-25AB ABE-40AB ABE-50AB ABE-60AB ABE-100AB Billet Heater Electroplating Rectifier Double Station Hammer Head Hardening Machine Fly Wheel Ring Shrink Fitting Machine Fully Auto CI Ring Heating Machine Fully Auto Induction Annealing Machine PLC Based Vertical Scanner for Shaft Hardening Fly Wheel Ring Hardening Machine QUICK LINKS OUR PRODUCTS OUR PRODUCTS Address: Home ABE-15A and ABE-15AB we produce IGBT Based Air Cooled Plot No.89, Bhakri Industrial Area, Bhakri Pali Road N.I.T. Faridabad, Haryana-121001 About ABE-25AB Electroplating Recti?ers with a wide Gallery ABE-40AB range of capacity Starting from 12V 300 Amps to 12 V 10,000 Amps, also we Contact Us ABE-50AB Email Id: have 18 V and 24 V Ranges with Hi! How can we help? ABE-60AB a.b.enterprises@hotmail.com various Current Ranges as per Billet Heater customer applications. Phone: I have a question +91-9891964848 Tell me more FOLLOW ON: Copyright © 2022 AB Induction. All Rights Reserved | Designed By         1