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WELCOME

WELCOME. Jindal Aluminium Limited Bangalore, INDIA. Babuji - The Visionary. “Man is the maker of his own destiny through self generation of karmas / deeds for which he has got limited freewill and gods role is like that of computer, generating results (justice)

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WELCOME

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  1. WELCOME Jindal Aluminium Limited Bangalore, INDIA

  2. Babuji - The Visionary “Man is the maker of his own destiny through self generation of karmas / deeds for which he has got limited freewill and gods role is like that of computer, generating results (justice) besides forgiveness and mercy if sincerely prayed for. Effort is the key to success in all understandings.” Dr.Sitaram Jindal

  3. JINDAL– a preview • Established in 1968, First secondary Aluminium Extruder in India. • Largest Aluminium Extruder in India with installed production capacity of 75000 TPA, with 7 presses under one roof. • First Indian company in entire Aluminium Extrusion fraternity to win - ISO 9001, American Bureau of Shipping (ABS) and Hartford Steam Boiler (HSB) Certifications. • Remarkable global presence in 30 countries. • Pan India presence with 6 branch offices along with strong network of 100 dealers throughout India. Continues……

  4. JINDAL– a preview • Fully integrated plant with in - house Billet casting unit with capacity of 1, 50,000 MT/annum. • In house manufacturing of high precision and intricate Dies, with capacity of above 200 dies per month. • Credit rating: We possess a credit rating of P1+ (the highest safety level) . • Recently started (on going) Rolling Mill division • Contribution in development of Nation by various CSR activities.

  5. ALUMINIUM – a brief • It is the 3rd most Abundant Metal in the Earth’s crust • Hans Christian Oersted produced the first few drops of Aluminium in 1808 • Napoleon Bonaparte used aluminium spoon & fork in 1879; Aluminium was then considered more noble and costlier than gold and silver. • Hall–Héroult process is the major industrial process for the production of aluminium and is invented in 1886, made aluminium extraction economically viable.

  6. Aluminium Extraction Process • Mining of Bauxite • Crushing and Grinding • Treatment with Sodium Hydroxide (NaoH) to get Sodium Aluminate • Hydrated Alumina is then Calcinated to get Dry Alumina • Fused salt electrolysis is done to get molten Aluminium • Casting

  7. Aluminium - Primary Products Rolling / Slab casting Direct Casting

  8. Aluminium Primary Products Ingot Casting Log Casting

  9. Benefits of Aluminium • Light Weight • Good strength to weight ratio • Corrosion Resistance • High Electrical and Thermal Conductivity • Attractive and Aesthetic • High Ductility • Weld ability • High Impact absorption • Odorless • Durability • Versatility • Recyclability

  10. Our Presence Domestic Marketing • Production Unit & HO – Bangalore, Karnataka • 6 Branch Office’s – Delhi, Mumbai, Chennai, Cochin, Pune & Ahmadabad • Dealers – 100 dealers Pan India Export Marketing • Exporting to more than 250 customers covering 30 countries.

  11. Production Capacity - Enhancements

  12. Foundry • First to install Hot top casting facility from Loma, USA. • 4 melting furnaces with capacity of producing 350 tones logs per day. • Computerized Spectro Vac for analyzing liquid metal sample, instantaneously. • Ecologically friendly Nitrogen degassing system used instead of harmful Chlorine gas. • Continuous TIBAL grain refining and ceramic foam filtration system. • Continuous online homogenizing process. • Ultrasonic testing for logs to detect cracks and porosity. • Ultra modern filtering process for the molten metal to avoid inclusions during casting.

  13. Alloy Manufactured • Electrical grade Aluminium conforming to E1E and E91E with high conductivity. • For aircraft industry, Produced Aluminium – Copper Alloy in 2014 and 2024 specification. • For defence industry, Produced Aluminium – Zinc Alloy in 7075 specification. • Corrosion resistant Aluminium – Manganese alloys in 3000 series for chemical industry. • Industrial alloys for marine application – Aluminium Magnesium alloy in 5000 series. • Aluminium – Magnesium – Silicon alloy for architectural use such as 6005, 6061, 6063, 6066, 6082, 6351 and 6262 with Bismuth.

  14. Tool Shop • In house manufacturing of high precision and intricate Dies with complete supporting tooling, with capacity of above 200 dies per month • First extruder in India to have Hyper Xtrude simulation software to control critical dimensions and tolerances. • Latest CAD-CAM, Design, Drawing and Manufacturing facility. • Latest CNC machines for Wire Cut, CNC Milling, and Spark Erosion. • Imported heat resistant steel for dies such as QRO – 90 and H-13 in ESR quality. • Vacuum heat treatment facility with fully automatic programme from stress relieving to final tempering. • Surface treatment such as Nitriding and Tufftriding from Degussa, Germany. • Equipped with a Bank of nearly 25000 dies for 8000 profiles.

  15. Production - Process

  16. Production – Press Details Equipped with 7 presses having PLC controls from renowned manufacturers. Press No.      Tonnage        Make                          CCD          Billet Dia • P1                750              Jindal (indigenous)    110           121 mm • P2                1500             Lowey, USA             155          161 mm • P3                2100             SMS, Germany         205           214 mm • P4                1650             Tecalex, Spain         165 173 mm • P5                2200             SMS, Germany OVAL 145 153 x 258 • P6                4000             SMS, Germany  12”    390 304 mm • P7 1650 UBE, Japan 155 161 mm

  17. Production – Capacities & Capabilities • Installed production capacity of 75000TPA, with 7 presses under one roof. • Only extruder in India having Largest German make commercial extrusion press of 4000 UST with capacity to extrude profiles up – to 390 mm CCD. • Can extrude flat of 425 mm wide, round tube of 256 mm dia and round bar of 290 mm dia. • Separate solution treatment plant for harder alloys. • Ageing furnace with capacity to accommodate profiles up-to 11.8 mtr. length.

  18. Applications Automobile Construction Architectural Industrial & Engineering

  19. Applications Transportation Electrical & Electronics Solar and Wind Power Defense and Aerospace

  20. Applications

  21. Quality Assurance Computerized Spectrometer for metal analysis Computerized Universal Testing Machine. Profile measurement facility up–to 500 mm CCD – ROMIDOT from Israel. Micro processor based Aluminium Extrusion presses with PLC. Hyper Xtrude simulation software for checking critical dimensions and tolerances. R&D Division recognized by Department of Scientific and Industrial Research, Government of India.

  22. Value Added ServicesWe take responsibility for value additions in your product through our approve vendors for following facilities Anodizing Chromotizing. Powder Coating / PVDF coating. Secondary operations – precision cutting, punching, drilling, welding etc.

  23. Aluminum vs UPVC

  24. Achievements First Indian extruder awarded with ISO 9001:2000 Only Indian extruder with ABS and HSB certification.

  25. Export AwardsWinning EEPC award for Star Performer in exports from last 7 consecutive years by Government of India

  26. Triple Bottom Line & Sustainability Integrates well being of company, employees and community Minimize environmental impact and use of non- renewable energy consumption Profitability with corporate responsibility

  27. Eco-friendly Policy It has established 12.04 MW Wind Power Mill for meeting 100% of the companies energy requirements and exporting excess power. Established waste water treatment plant and recycling the water for agricultural purposes resulting in zero discharge. Tree Planting in excess of 15000 trees in the campus to establish a green cover. Recently awarded with 10 MW solar power project

  28. Corporate Social responsibility • The S R Jindal Prize of 1 crore each to intend to encourage and inspire those engaged in serving humanity and promoting moral values, corruption free society, peace, harmony, health, education, patriotism, national integration and religious tolerance without motive of personal gain. (www.sitaramjindalfoundation.org)

  29. Corporate Social responsibility Jindal Naturecure Institute where drugless healing therapy using Naturopathy, Yoga and diet are practiced.(www.jindalnaturecure.org) Two Jindal Charitable Hospitals for meeting health needs of nearly 2000 patients per day Four Mobile medical vans visits 100 villages in a week providing medical facilities to 600 patients daily at their door step.

  30. Corporate Social responsibility • Jindal Public School with nearly 1800 children from neighboring villages. • Jindal Pre-University College with nearly 400 girl students. • Jindal Degree College for Girls, In Computer Science and Commerce, • Mahila Arts and Crafts Institute for teaching the art of garment stitching, computer literacy, etc. for village destitute. • Adoption and completion of over 100 villages in Karnataka. • Extending financial support to more than 500 charitable institutions annually. • More than 10000 scholarships awarded to students for pursuing education. • Gold medals at various Universities and Colleges.

  31. We Believe in …. “Meeting the needs of the present, without compromising the ability of future generations to meet their own needs.”

  32. Thank You

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