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Research and Development at HASLE R efractories A/S Tina Stendal Svendsen Product Mananger

Research and Development at HASLE R efractories A/S Tina Stendal Svendsen Product Mananger. HASLE Laboratory Facilities Quality control ● Test and adjustments of existing products ● Test of raw materials ● D evelopment of new products ● Handle complaints.

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Research and Development at HASLE R efractories A/S Tina Stendal Svendsen Product Mananger

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  1. Research and Development at HASLE Refractories A/S Tina Stendal Svendsen Product Mananger

  2. HASLE Laboratory Facilities Qualitycontrol● Test and adjustments of existing products ● Test of rawmaterials ● Development of new products ● Handle complaints

  3. HASLE Technical Department Installation drawings ● Design of precastsolutions ● Advice on Construction

  4. Examination of ourexisting CVF-construction Dynamic flow simulation of air velocity in the cyclone and vortex finder, and predicted pressure outside and inside the vortex finder

  5. Innovation in Refractory Solutions Issues for refractory producers: • Solving the problem • Improving processes • Understanding of the application • Identification of constraints Essential dialog aboutexperience; successes and failures

  6. Material properties • Rawmaterials • Effectiveproduction Essentialinteraction: • Good workablity • Health and Safety • Flexibility • Low costs • Effectiveproduction • Short shutdown • Low costs

  7. Example of product development based on enquiries from customers HASLE PU55A; A low-cement, pumpablecastable, with excellent abrasion-, alkali- and slag-resistance Request; Easy transport of castable from mixer to mouldwithout reducing the quality and performance of the castable Solution; An easymixablelow cement castablethatcanbepumpedvertically and horisontallythroughhose or pipeswithoutsegregating

  8. PU55A

  9. PU55A

  10. PU55A

  11. PU55A

  12. Open innovation: • Research institutes/ Universities • Raw- materialsuppliers

  13. Post mortem analyses Close collaboration with Aachen University, Institute of Mineral Engineering, Department of Ceramics and refractory Materials Understanding the mineral and structuralchangesthatoccursduring the lifetime of a refractorylining, enables us to target and enhance the followingproductoptimization

  14. Future R&D at HASLE New castables: • Pumpablecastables and shotcreting • High qualitylow cement gunningcastables Constantlyimprovingourrefractory solutions to withstand the challengescaused by: • A growing diversity of alternative fuels • Higher operation temperatures • Increasedproductionefficiencyand demand for reducedenergycosts • Shortershut-down periods

  15. Summary • HASLE has itsownlaboratory to carry out qualitycontrol, analyses and productdevelopment • HASLEstechnicaldepartmentcanhelpyou on design and construction • HASLE continuosly analyse and improveexisting solutions • Constructive dialog betweenrefractory producer and users is essential for successful innovation • HASLE has developed a pumpablecastablerequested by customers • Knowledge comes from a wide range of sources • Analysingdegradatedmaterial enables us to targetoptimization • In the future HASLE willfocusevenstronger on solving the refractorychallengescaused by alternative fuels PLEASE JOIN THE DIALOGUE IN OUR FUTURE R&D

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