Msd 1 p12453 detailed design review
This presentation is the property of its rightful owner.
Sponsored Links
1 / 43

MSD 1 P12453 Detailed Design Review PowerPoint PPT Presentation


  • 75 Views
  • Uploaded on
  • Presentation posted in: General

MSD 1 P12453 Detailed Design Review. Markus Holzenkamp Robin Leili Cody Anderson. Agenda. Introduction (1 min) Project Background (2 min) Customer Needs (2 min) Revised Engineering Specs (5 min) Risk Management (5 min) RITDAQ (40 min) Analog Thermocouples Bill of Materials (10 min)

Download Presentation

MSD 1 P12453 Detailed Design Review

An Image/Link below is provided (as is) to download presentation

Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author.While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server.


- - - - - - - - - - - - - - - - - - - - - - - - - - E N D - - - - - - - - - - - - - - - - - - - - - - - - - -

Presentation Transcript


Msd 1 p12453 detailed design review

MSD 1 P12453Detailed Design Review

Markus Holzenkamp

Robin Leili

Cody Anderson

Detailed Design Review


Agenda

Agenda

  • Introduction (1 min)

  • Project Background (2 min)

  • Customer Needs (2 min)

  • Revised Engineering Specs (5 min)

  • Risk Management (5 min)

  • RITDAQ (40 min)

    • Analog

    • Thermocouples

  • Bill of Materials (10 min)

    • Complete

    • Cost Overview

  • LabView VI Interface (10 min)

  • Test Plan (10 min)

  • Questions

Detailed Design Review


Team members

Team Members

TEAM:

Project Manager: Markus Holzenkamp (ME)

Project Engineers: Cody Anderson (ME)

Robin Leili-Marrazzo (ME)

CUSTOMER:

Dr. Jason Kolodziej, ME Department, RIT

Dr. Edward Hensel, ME Department, RIT

SUPPORT:

Project Guide:Bill Nowak (Xerox)

Faculty Champion:Dr. Kolodziej (RIT)

Sponsors:Scott Delmotte (D-R)

James Sorokes (D-R)

Britt Dinsdale (D-R)

Detailed Design Review


Customer needs

Customer Needs

Detailed Design Review


Project scope

Project Scope

  • Understand the current state of the compressor

    • Current sensors, DAQ capabilities

    • Operation characteristics of reciprocating compressors

  • Install and run ENVISION Condition monitoring system to be donated by Dresser-Rand

  • Increase the current DAQ capabilities

  • End Goal: Design, develop, and install effective health monitoring capabilities

Detailed Design Review


Sample engineering specs updated

Sample Engineering Specs (Updated)

Detailed Design Review


Concept selection

Concept Selection

Detailed Design Review


Risk assessment

Risk Assessment

Detailed Design Review


Risk assessment1

Risk Assessment

Detailed Design Review


Ritdaq

Channel layout and sensor attachments

RITDAQ

Detailed Design Review


Daq channel layout analog

DAQ Channel Layout (Analog)

Detailed Design Review


Daq channel layout analog1

DAQ Channel Layout (Analog)

Detailed Design Review


Flow meter

Flow meter

How?

  • Insert in flex-hose section

Why?

  • Easy to modify layout

  • Cost efficient

    Materials Needed:

  • hose clamps (x2)

  • Adapter (x2)

Detailed Design Review


Tank pressure

Tank Pressure

Detailed Design Review


Tank pressure1

Tank Pressure

How?

  • Use Rosemount Alphaline 1151

  • Mounted on compressor base

  • Connected with pressure tubing

Why?

  • Already have sensor

  • Easy to place T-Piece before analog gage

    Materials Needed:

  • T-Piece

  • Adapter

  • Thermocouple fitting

Detailed Design Review


Dp across orifice tank

dP across orifice tank

How?

  • Use Rosemount sensor

  • Mount in basement with tank

Why?

  • No room constraints

  • Out of the way

    Materials Needed:

  • Hardware

  • Adapter (x2)

  • Elbow

Detailed Design Review


Photocraft hs20 encoder

Photocraft HS20 Encoder

How?

  • Use included mounting bracket to attach to oil pump housing

Why?

  • No modifications to existing structure

    Materials needed:

    - 7/16-14 Bolt 3in long

    - 7/16-14 nuts

Detailed Design Review


Daq channel layout thermocouples

DAQ Channel Layout (Thermocouples)

Detailed Design Review


Daq channel layout thermocouples1

DAQ Channel Layout (Thermocouples)

Detailed Design Review


Inlet coolant temperature

Inlet Coolant Temperature

How?

  • Attach T-Piece between flex hose and steel flange

Why?

  • No modifications to existing structure

  • Inlet coolant is at room temperature, heat loss is negligible along steel pipe

    Materials Needed:

  • T-Piece

  • Hose Clamp

  • Adapter for Thermocouple

  • Thermocouple fitting

Detailed Design Review


Cylinder coolant layout

Cylinder Coolant Layout

Detailed Design Review


Head outlet coolant temperature

Head Outlet Coolant Temperature

Detailed Design Review


Head outlet coolant temperature1

Head Outlet Coolant Temperature

How?

  • Attach fitting to plugged hole and insert thermocouple directed at top outlet

Why?

  • No modification of existing structure

  • Measures right at the outlet

    Materials Needed:

  • Thermocouple fitting

  • Adapter

Detailed Design Review


Center outlet coolant temperature

Center Outlet Coolant Temperature

How?

  • Attach fitting with thermocouple to plugged hole adjacent to outlet

Why?

  • No modification to existing structure

  • No losses

    Materials Needed:

  • Adapter

  • Thermocouple fitting

Detailed Design Review


Tail coolant out temperature

Tail Coolant Out Temperature

Detailed Design Review


Tail outlet coolant temperature

Tail Outlet Coolant Temperature

How?

  • Drill and tap hole in pipe. (4mm wall thickness)

Why?

  • Close to outlet

  • No mixing with other coolant flows

    Materials Needed:

    - Thermocouple fitting

Detailed Design Review


Tail coolant out temperature1

Tail Coolant Out Temperature

  • Test strength of threading schedule 80 pipe.

Detailed Design Review


Combined outlet coolant temperature

Combined Outlet Coolant Temperature

How?

  • Drill and tap hole in bottom of flow sight

Why?

  • Close after all 3 coolant outlets combine

  • Sufficient wall thickness to secure enough threads for fitting

    Materials Needed:

    - Fitting for Thermocouple

Detailed Design Review


Combined outlet coolant temperature1

Combined Outlet Coolant Temperature

Measuring the temperature of the cooling pipes at various locations

Detailed Design Review


Coolant temperature before and after c hiller

Coolant Temperature Before and After Chiller

How?

  • Insert T-Piece between flex hose and Chiller inlet

Why?

  • Easy to add piping at this place

    Materials Needed:

  • T-Piece (x2)

  • Adapter (x2)

  • Thermocouple fitting (x2)

Detailed Design Review


Crankcase oil temperature

Crankcase Oil Temperature

How?

  • Attach fitting with thermocouple in plugged hole in crankcase

Why?

  • No modification of existing structure

    Materials Needed:

  • Adapter

  • Thermocouple fitting

Detailed Design Review


Crankshaft bearing temperature

Crankshaft Bearing Temperature

Detailed Design Review


Crankshaft bearing temperature1

Crankshaft Bearing Temperature

How?

  • Drill into crankcase until just before bearing journal

  • Insert thermocouple to measure temperature of crankcase at that point

  • Assistance from Dresser-Rand

Why?

  • Does not alter bearing function

  • Will show trends of bearing temperature accurately

    Materials Needed:

    - Thermocouple fitting (x2)

Detailed Design Review


Bill of materials

Bill of Materials

Detailed Design Review


Cost breakdown

Cost Breakdown

Detailed Design Review


Labview interface

LabView Interface

Goals:

Clearly display compressor data

Time domain and Frequency domain

P-v diagram for forward stroke and backstroke

Detailed Design Review


Msd 1 p12453 detailed design review

Detailed Design Review


Preliminary test plans

Preliminary Test Plans

Detailed Design Review


Sensor tests

Sensor Tests

Means of testing sensor functionality

SigLab

Existing USB DAQ

RIT DAQ

Detailed Design Review


Rit daq

RIT DAQ

Cross referencing sensor outputs with existing DAQs and Signal Analyzers

Use USB DAQ to validate signals

Use SigLab to validate signals

Reference expected values to ensure proper sensor readings

Detailed Design Review


Envision system

Envision System

Utilize the functionality of the RIT DAQ

Use the functioning RIT DAQ to ensure the Envision System is displaying proper outputs

RIT DAQ will already be cross referenced with alternative Signal Processors and validated

Detailed Design Review


Preliminary msd ii schedule

Preliminary MSD II Schedule

Detailed Design Review


Questions

Questions?

Detailed Design Review


  • Login