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7. Reliability based design

7. Reliability based design. Objectives Learn formulation of reliability design problem. Understand difference between reliability-based design and deterministic design Learn how to quickly approximate reliability of component using mean value, first order, second moment method

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7. Reliability based design

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  1. 7. Reliability based design Objectives • Learn formulation of reliability design problem. Understand difference between reliability-based design and deterministic design • Learn how to quickly approximate reliability of component using mean value, first order, second moment method • Be exposed to three example problems involving analysis and design

  2. Find design variables To minimize cost (or weight) so that safety factor minimum acceptable value Find design variables To minimize cost (or weight) so that reliability minimum acceptable value Deterministic vs. Reliability Design

  3. Approximate calculation of reliability • Mean value, first order, second moment method (MVFOSM) method • Assumptions: • Random variables are Gaussian • Linear Taylor approximation of performance function, g(x1,…,xn), is accurate (performance function; positive implies survival, negative implies failure)

  4. Approximate calculation of reliability (continued) Linear Taylor approximation of g about mean values of random variables:

  5. Approximate calculation of reliability (continued) Mean value of g Standard deviation of g The derivatives are calculated at the mean values of r.v.s

  6. Approximate calculation of reliability (continued) Failure probability = (-) Reliability=1-failure probability

  7. Generic procedure for solving reliability design problem • Develop equation for performance function • Develop method for calculating the reliability as a function of the design variable(s). Since many iterations are required in design we need an approximate method (e.g. MVFOSM) for calculating reliability at this stage • Find the optimum values of the design variable(s) so that the requirement for acceptable reliability as well as other requirements are satisfied • Validate the final design, i.e. compute the reliability of the final design using an accurate method (for example Monte-Carlo simulation) • Redesign the system if needed.

  8. Example 1 • Tension element • Given probability distribution of axial load, ultimate strength and coefficient of variation of diameter, find mean diameter of element that has reliability 0.9999. P P d

  9. Example 2: Design of I-beam • Find web height of I-beam to meet given reliability target

  10. Example 3: Design-oriented analysis of torsion bar of a truck

  11. Suggested reading • Frangopol, D, M., and Maute, K., “Reliability-based Optimization of Civil and Aerospace Structural Systems,” Engineering Design Reliability Handbook, CRC press, 2004, p. 24-1. • Mourelatos, Z., P., et al., “Probabilistic Analysis and Design in Automotive Industry,” Engineering Design Reliability Handbook, CRC press, 2004, p. 38-1.

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