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DMLS-for-Automobiles (1)

DMLS stands for Direct Metal Laser Sintering. It is a metal 3D printing technology that enables the production of parts with complex geometries, making it difficult to achieve through traditional manufacturing processes.<br>For more info: https://www.vexmatech.com/

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DMLS-for-Automobiles (1)

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  1. DMLS for Automobiles Discover the power of Direct Metal Laser Sintering (DMLS) in the automotive industry. Explore its astonishing advantages and applications.

  2. About Us Vexma Technologies provide Enterprise 3D Printing Solutions with industrial grade materials to choose from. We provide value added services for new design and product development suitable for all modes of manufacturing compatible with Industry 4.0. Under Make In India Campaign, we make sure that Indian manufacturing technologies follows the evolutionary trends from the global platform while making sure cost effectiveness is key. Vexma Technologies has been co-founded with an idea of becoming a part of the next Industrial Revolution by Mr. Shaurin Patel & Mr. Shailendra Patel. Founders Left: Mr Shailendra Patel Right: Mr Shaurin Patel

  3. Advantages of DMLS in Automobile Industry 1 2 Enhanced Design Flexibility Reduction in Weight DMLS enables the creation of highly complex geometries that are difficult or impossible to achieve through traditional manufacturing processes. By utilizing DMLS, automakers can create lightweight parts without compromising strength, resulting in improved fuel efficiency and performance. 3 4 Tooling-Free Production Cost Savings With DMLS, manufacturers can save costs by reducing the need for expensive tooling and eliminating waste material. DMLS eliminates the need for complex tooling, enabling faster production cycles for prototypes and low-volume production runs. 5 6 Improved Part Performance Corrosion Resistance DMLS allows for the production of highly durable, precise, and functional parts with excellent mechanical properties. By utilizing corrosion-resistant metals like stainless steel or titanium, DMLS parts can withstand harsh environments and extend the lifespan of automobile components.

  4. Applications of DMLS in Automobile Manufacturing Prototyping and Tooling Production of Complex Parts Customization and Personalization Exhaust Systems DMLS enables the rapid production of functional prototypes and custom tooling, reducing lead times and costs. DMLS is ideal for manufacturing intricate components, such as engine parts, turbochargers, and gearbox components. DMLS allows for the creation of customized parts tailored to individual customer preferences, enhancing the overall driving experience. DMLS enables the production of high-performance exhaust systems with complex internal geometries for optimal airflow and improved engine efficiency. Hybrid and Electric Vehicle Components Exterior Body Panels Heat Exchangers Brake Calipers Some high-end and concept vehicles incorporate DMLS-produced exterior body panels, showcasing intricate designs and enhancing aerodynamics. DMLS is used to create high-performance brake calipers that are not only strong and heat-resistant but can also be customized in terms of design and branding. DMLS is employed to manufacture heat exchangers and heat sinks used for cooling various automotive systems, such as engines, transmissions, and power electronics in electric vehicles (EVs). In hybrid and electric vehicles, where weight reduction is critical, DMLS is used to create lightweight battery components, motor housings, and structural components for battery enclosures.

  5. Real Life Case Study of DMLS in Automobile Industry 1 Audi's Metal 3D-Printed Suspension Components Audi reduced the weight of the suspension components while maintaining strength and durability. This contributed to improved handling, performance, and fuel efficiency in the Audi RS 3 series. 2 Porsche's DMLS Pistons for 911 GT2 RS Porsche used DMLS to create pistons from a high-strength aluminum alloy. The complex internal structure of the pistons was optimized for weight reduction and heat dissipation, essential for a high-performance engine. 3 General Motors' Lightweight Seat Bracket The DMLS-produced seat bracket significantly reduced the weight of the car, leading to improved fuel efficiency and handling. GM also saved on material costs due to the efficient lattice structure design. 4 Bugatti Chiron Brake Caliper These DMLS-produced calipers contribute to enhanced vehicle safety and performance, showcasing the potential for advanced manufacturing techniques to elevate luxury and high-performance vehicles to new levels of excellence.

  6. Our Clients

  7. Our Services on demand additive manufacturing Product Design & Development • Design Research • New product development • Rapid Prototyping • Rendering • Design of Manufacturing • DMLS: 7 Materials • FDM: 30+ Materials • SLA: 5 Materials • SLS: 2 Materials • Thermoforming • CNC Machining • Vacuum Casting • Multi Jet Fusion • Heat Treatment • Wire EDM

  8. Our Work for Automotive

  9. Contact Us 09426887368 Mona Tiles Compound, Nr. Channi Circle, Channi Road opp L&T health care, opp. TAM house, Vadodara, Gujarat 390002 create@vexmatech.com www.vexmatech.com

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