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SPIRE Brokerage Event Sustainable Process Industry. Project Idea Presentation . Sarah Sangermann & Martin Riegels , LANXESS RUC SPIRE Brokerage Event, Brussels, 16 th December 2013. Organization LANXESS – Energizing Chemistry. Sales in the year 2012. EUR 9.094 bn . Employees worldwide.

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Presentation Transcript
slide1

SPIRE Brokerage Event

Sustainable Process Industry

Project Idea Presentation

Sarah Sangermann & Martin Riegels, LANXESS RUCSPIRE Brokerage Event, Brussels, 16th December 2013

organization lanxess energizing chemistry
OrganizationLANXESS – Energizing Chemistry

Sales in the year 2012

EUR 9.094 bn

Employees worldwide

approx. 17,500

Portfolio

Performance Polymers

Advanced IntermediatesPerformance Chemicals

Global orientation

52 production sites worldwide

LANXESS is one of Germany’s most important providers of polymers and chemicals

slide3
Rubber Chemicals (RUC):a leading supplier of chemicals and additive solutions to a variety of industries

Facts

  • Part of: LANXESS Performance Chemicals
  • Employees: < 600
  • Production Sites: Kallo (Belgium), Brunsbüttel, Uerdingen (GER), Bushy Park (USA), Jhagadia (India)

Selection

Products & Brands

  • Antidegradants
  • Accelerators
  • Specialties: bonding agents, anti-reversion agents, fillers

Applications

project idea concept current situation of production at ruc site in kallo belgium
Project Idea ConceptCurrent Situation of Production at RUC-site in Kallo, Belgium
  • Waste streams contain large amounts of Mercaptobenzothiazole (MBT), some amines, Zn2+and other chemicals
  • Complex pre-treatment in several tanks with sulfuric acid before biological waste water treatment
  • Some recyclable fractions can be used again, but most are burned or abolished in the biology before the waste water is passed to the river
project idea concept future scenario development of robust waste water pre processing
Project Idea ConceptFuture Scenario: Development of robust waste water pre-processing
  • Membrane and/or ion exchange technology
  • For large scale factories and small scale pretreatment plants
  • Decreased amount for biological waste water treatment
  • Higher recycling rate of components, e.g. MBT, bromide
idea impact
Idea Impact
  • Reduction of the amount of zinc having to be treated in the biological waste water treatment
    • currently: around 430 kg/year
    • possible reduction to „0“
  • Recycling of MBT which is now burned or abolished and that could be used again in the process
    • raw material savings: -10%
  • Cost savings – reduction of costs for sending certain components to the river
  • Simplified Process Design in general
existing project consortium
Existing Project Consortium

Testing and implementation

ECOSYNTH/Belgium Evaluation of the oxidation process

MIONTEC /Germany Evaluation ion exchange technology

looking for partners
Looking for partners…
  • … specialist in membrane technologies to remove selective organics from waste water
  • … specialist in alternative technologies to remove selective organics from waste water
  • … other companies having similar waste water problems
contact details
Contact details

Sarah SangermannLANXESS Deutschland GmbHGlobal Production & TechnologyBusiness Unit Rubber Chemicals

Kennedyplatz 150569 Köln, Germany

Phone : +49 221 8885 1390Mobile : +49(0) 175 3008051Sarah.Sangermann@lanxess.com

Lipnizki Jens

LANXESS Deutschland GmbHTechnical ApplicationMembranes

Liquid Purification Technologies

Kennedyplatz 150569 Köln, Germany

Phone : +49 221 8885 2013

Jens.Lipnizki@lanxess.com

Martin Riegels

LANXESS N.V.

Site Manager Rubber Chemicals

Business Unit Rubber Chemicals

Geb. 7633, Ketenislaan 2, Haven 1992

9130 Kallo, Belgium

Phone: +32 3 2127127

Martin.Riegels@lanxess.com

Jenny BarbierLANXESS Deutschland GmbHIon Exchange ResinsLiquid Purification TechnologiesKennedyplatz 150569 Köln, Germany

Phone : +49 221 8885 7288Jenny.Barbier@lanxess.com