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Automation Totalflow Measurement & Control Systems Product Overview. Background of Totalflow. Based in Bartlesville, OK USA History of Totalflow Formerly a research division of Phillips Petroleum Co. Incorporated in 1968 Acquired by H&B in 1988 Acquired by EB in 1995
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Automation Totalflow Measurement & Control Systems Product Overview
Background of Totalflow • Based in Bartlesville, OK USA • History of Totalflow • Formerly a research division of Phillips Petroleum Co. • Incorporated in 1968 • Acquired by H&B in 1988 • Acquired by EB in 1995 • Acquired by ABB in 1999 • ISO 9000 certified • Capabilities • Design, Manufacture, Test, Systems Integration, Document, Customer Service, Training • Two product lines • Analytical - Chromatograph, IR, FTIR, Continuous Analyzers • Totaflow - Remote Measurement and Control Systems Sold w/ABB purchase
ABB Bartlesville-Analytical • Analytical • Fourier Transform Infrared Analyzer (FTIR) • Environmental Monitoring Technology • Infrared Spectrometer (NDIR) • Ultraviolet Spectrometer (UV) • Oxygen Analyzer (O2) • Thermal Conductivity Analyzer (TC) • Analytical Systems Packaging • Training
ABB Bartlesville-Totalflow • Totalflow • Remote battery powered flow computers • Remote battery powered RTUs • PC/Windows and Networked Host Systems • Ruggedized Hand-Held / Laptop Computer Software • Application Specific Software • System Integration / Project Management • Customer Services • Training
Remote System Distinctions • Low Power Consumption • Harsh Environment • High Quality (Dependable) • Low Cost / High Volume • Low Operating Costs • Mimimize Trips To Sites & Provide Near Realtime Data • Data Reduction / Storage • Two Way Communications • Alarm on Exception • Remote Intelligence to Measure, Monitor, Alarm and Control • Hazardous Area Classifications • Secure Against Intrusion
Fundamental System Components • Remote Unit - Ruggedized, low power units performing measurement, monitor, alarm, control and communications Remote Unit
Fundamental System Components • Remote Unit - Ruggedized, low power units performing measurement, monitor, alarm, control and communications • Portable Computer - For ease in initial setup and calibration of remote units(PCCU) Portable Computers Remote Unit
Fundamental System Components • Remote Unit - Ruggedized, low power units performing measurement, monitor, alarm, control and communications • Portable Computer - For ease in initial setup and calibration of remote units(PCCU) • Host System - Computer or networked computers performing engineering, SCADA, data collection and data management functions. Host System or Other RTU Remote Comm Portable Computers Remote Unit
Originally - Gas Orifice Chart System Replacement Chart Measurement System - Chart Measurement (FCU) - Chart Calibration (FCU,PCCU) - Chart Collection (FCU,PCCU,CCU) - Chart Integration (FCU) - Volume Calcs (FCU) - Chart / Volume Recalcs (CCU) - Chart Archival (CCU) - Data / Calcs Audits (FCU,CCU) - Chart Operational Info (FCU,PCCU,CCU) Totalflow Measurememt System - Flow Computer - PCCU Handheld - CCU Host Software - (Communications Systems) Gas Accounting
Types of Remote Units • Ruggedized Measurement Devices • Flow Computers - Emphasis on volume measurement • Natural Gas Chromatograph - Emphasis on energy measurement • Tank Level - Emphasis on level and volume measurement (single or dual levels with temperature) • Highly accurate transducers and algorithms • Measurement database that maintains audit history • Small amount of additional I/O functionality
Types of Remote Units • Ruggedized Measurement Devices • Flow Computers - Emphasis on volume measurement • Natural Gas Chromatograph - Emphasis on energy measurement • Tank Level - Emphasis on level and volume measurement (single or dual levels with temperature) • Highly accurate transducers and algorithms • Measurement database that maintains audit history • Small amount of additional I/O functionality • Ruggedized RTU / Programmable Controller • Emphasis on flexible measurement and control applications • Good measurement • Flexible, realtime control language • General purpose I/O and data
Types of Remote Units • Ruggedized Measurement Devices • Flow Computers - Emphasis on volume measurement • Natural Gas Chromatograph - Emphasis on energy measurement • Tank Level - Emphasis on level and volume measurement (single or dual levels with temperature) • Highly accurate transducers and algorithms • Measurement database that maintains audit history • Small amount of additional I/O functionality • Ruggedized RTU / Programmable Controller • Emphasis on custom measurement and control applications • Good measurement • Flexible, realtime control language • General purpose I/O and data • Hybrid Measurement and RTU/PLC Devices • without jeopardizing fluid measurement accuracy / operation
6400 Flow Computer 6413 Orifice • Standard Features(6410 / 6411 & 6413 / 6414) • Low-cost single run design • Aluminum powder coated enclosure • Class 1, Div 1 & 2, FM & NRTL/C • Full AGA calculation options • Smart SP & DP transducers • 100 ohm RTD Temp element • API 21.1 Custody Transfer • Orifice and Pulse Units • 3 Com Ports (1 Local, 2 Remote) • Some additional onboard I/O • 2 AI, 2 DI/PI, 2 DO • Onboard Applications • Flow weighted composite sampler • Pump off control • Alarm Monitoring / Exception Reporting 6411 Turbine
Analog Measurement Unit (AMU)Foundation for Accuracy • “Smart” Static and Differential Pressure Transducers • Transducers and Analog Electronics Characterized • Factory Calibrated • 0.2% Lin,Hyst,Repeat(0.05% available) • 0.25% Total Temp Effect OverRange (-29 to 60 C / -20 to 140 F) • 18 Bit A/D Conversion(0.0004 % Resolution) • EMI/RFI Shielded • 26 - 1000 MHz @ 30 v/m • Digital link to main board
6700 Flow Computer • Standard Features(6713 / 6714) • Larger Enclosure • power systems • Class 1, Div 1 & 2, FM & NRTL/C • Enhanced Communications • (3) comm ports • Full AGA calculation options • Orifice and Pulse Units • Same Transducers as 6400 • API 21.1 Custody Transfer • Some additional onboard I/O • 2 AI, 2 PI, 6 DI, 6 DO • Expandability (AO or PI-RTU board) • Some On Board Applications • All 6400 applications • Valve Control • Nominations • Multi-tube Meter Station
6713 Flow Computer Optional Pressure Transmitter Valve Control (Digital or Analog) • Differential Pressure Control • Static Pressure Control • Flowrate Control • DP Overrides (Hi and Lo) • Static Pressure Overrides • On/Off Timer and or Pressure Operation • Nominations
E/P 6700 Multi-Run Application(with Valve-Control & Run-Switching) Flow Rate 6410 Flow rate 6410 Station Flowrate Control Valve Flow Rate (1 + 2) 6713 (base board) Primary Tube FlowRate = FR1 + Fr2 + FRprimary
Applied Automation, Inc. • a unit of Elsag Bailey Process Automation N. V. PO Box 9999 • Bartlesville, Oklahoma, USA, 74005 • Phone 918-662-7000 • Fax 918-662-7052 Applied Automation, Inc. Totalflow Division Programmable RTUs
Totalflow Model 6790 Stand-Alone RTU - PLC • 6790 Low Cost / Rugged (NEMA 4X) • 6790A Lower Cost Wall Mount • General Purpose I/O • 8 DIs, 8 DOs, 7 AIs, 2 PIs, 1 to 4 AOs • Battery Powered • Solar, AC or DC Charging • Control Language • Graphically Enhanced Ladder LOgic (GELLO) • Logic, Conditionals, Timers, Control, and Math (Integer or Float) Primitives • PID, Some Volume Equations • Pre-Engineered Solutions • 4 Comm Ports • 1 Local, 1 Remote (232 or 485), 1 Aux232, 1 Aux485
Totalflow Plug-In RTU • Plugs Into Existing Flow Computers • Model 6610, 6613, 6713 • Functional Equivalent to6790 Stand Alone RTUExcept……. • Powered from Flow Computer • Shares Flow Computer Display • Comm link with flow computer • 3 Comm Ports • 1 Local, 1 Remote, 1 Flow Computer I/O Counts 6713 Base Board Pf, DP, Tf, Battery, 2 AI, 6 DI, 6 DO, 2 PI Plug-In RTU 7 AI, 8 DI, 8 DO, 2 PI, 1 to 4 AO Total Pf, DP, Tf, Battery, 9 AI, 14 DI, 14 DO, 4 PI, 1 to 4 AO
Totalflow Model 8000BTU / Calorific Value Transmitter • Ruggedized Natural Gas Chromatograph • Cenelec, Zone 1, Eex d IIB • NRTL Class 1, Div 1, Groups C&D • Operating Range -18 to 50 Deg C • Weatherproof (No Shelter) • NEMA 4X, IP-65 • Mount Directly to Pipeline(wall optional) • 3-Stream Plus Cal Stream • 3-Minute Cycle (N2 - C6+) Intrinsic Safe Barrier Explosion Proof
Totalflow Model 8000BTU / Calorific Value Transmitter • Calculated Values • BTU/CV, Specific Gravity,Wobbe, GPM(GPA 2172 / ISO 6976) • Repeatability of +/- 1 BTU per 1000 • Minimum Utilities • No Instrument Air • Solar Power Option • Low carrier gas consumption • 1 to 2 bottles per year • Depends on cycle time 3 Stream SampleCondition Module 3 Stream SampleSystem Module
Totalflow Model 8000BTU / CV Transmitter • Modular Design • Controller Assembly Module • Model 40 GC Module • Pressure Regulator Module • Sample System Module • Solenoid Block Manifold • I.S. Termination Board • Power Termination Board • Low cost of ownership • Lower Installation Costs • Minimum Utilities • Often No Building • Lower Maintenance Costs • Minimum Training Required
Natural Gas Energy Measurement • Combination of • Gas Flow Computers and • BTU/CV Transmitter • Realtime Integration ofQuantities • Volume and • Energy • Complete Measurement Databases • Remote Communications
6300 Pump Off Controller • Pump Off Controller • Increases Production • Reduces pump runtime / maintenance • Extends life of pump • Based on DJAX algorithm embedded within(Pump off predicted with speed increase of pump due to loss of liquid load) • 6313 POC Unit • 6400 Series FCU • 6700 Series FCU • 6790 Series RTU
Level Master • Level Master-Tank Level Technology • Single or Dual Level Floats • Temperature • Wide Range ofFluid Services • Low Power • RS485 Interface • 2 to 45 feet tanks • High accuracy 0.04”(1 mm) technology
TOTALFLOW AA TOTALFLOW AA Communications Experience • Multiple Address Radio • Spread Spectrum Radio • Cellular Phone Systems(including CDPD) • Microwave • Phone Modems • Satellite Systems • Hardwire • RS-232 • RS-485 • RS-422
Protocols • Totalflow Low Power • Totalflow Low Power Packet Protocol • Totalflow Modbus • Totalflow Modbus (low power) • Enron Modbus • Transco Modbus • Square-D • Terbus • Level Master • Will Quote Custom