What is Insert Injection Molding ? Insert molding is a process of molding plastic parts around inserts, or non-plastic parts placed within a plastic injection molding cavity. This process of insert injection molding results in a strong bonded and integrated assembly with plastic encapsulated inserts. • Insert molding made from the following material – • Ceramic • Plastic • Metal • The substance that can withstand the high temperature of injection molding process.
Polymers used in Insert Injection Molding High tolerance is the prime necessity in any insert molding process. There are variety of polymers used for manufacturing custom insert molding solutions. Following are few of polymers that we work with: • Elastomers • ABS • PEEK • ULTEM • Polycarbonate • Polyethylene • PBT • PET • Polypropylene • Phenolic and epoxy thermosets • Polystyrene • Nylon
Insert Molded Components and Parts Many industries can benefit from incorporating typical insert molded components and parts. Following are some of the typical insert molded components and parts – • Switches • Threaded fasteners • Gears • Switches • Brackets • Filters • Handles • Encapsulated electrical and electronic pins
Insert Molding Advantages Some typical advantages of insert molding include the following: • Insert molding help to improve part structure and strength of the plastic and metals. • Process of insert injection molding reduce components size and weight. This injection molded parts are smaller and lighter than other standard parts. • The insert molded component prevents misalignment, loosening of parts, terminations, and other common problems experienced in other injection molding processes. • Insert molding helps in reducing assembly and labor costs and also increases design flexibility.
Applications of Insert Molding Some of the following applications of insert molding includes – Medical Aerospace Pharmaceutical Applications Electronic Defense Safety
Veejay Plastics Insert Molding Expertise We have the right experience and equipment to meet your project needs. Our expertise includes: • Creating Prototypes • Part Design Assistance • Mold Production • Large or Small Production Runs • First Article Conformation To Dimensions • Custom Insert Molding
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