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TerraCORE Hospitality Division PREFAB BATHROOM AND FLOORS

TerraCORE Hospitality Division PREFAB BATHROOM AND FLOORS. PREFAB SYSTEM USED 404 Rooms — Ponte 16 Macau. Why Prefabrication Features Material Production Installation Cost Formulation. Why Prefabrication?. Reduce site works More efficient in factories Improve workmanship

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TerraCORE Hospitality Division PREFAB BATHROOM AND FLOORS

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  1. TerraCORE Hospitality DivisionPREFAB BATHROOM AND FLOORS

  2. PREFAB SYSTEM USED404 Rooms—Ponte 16 Macau Why Prefabrication Features Material Production Installation Cost Formulation

  3. Why Prefabrication? • Reduce site works • More efficient in factories • Improve workmanship • Production lines & factory QC • Speed up installation • Production ahead site progress • No wet work on site • Eliminated; changed to dry work • Site management • Wastage/debris in factories

  4. Prefab Bathroom System Features • Light-weight panels • Ease of handle for semi-skilled • Watertightness • Suitable for shower/bath areas • Adaptation to design • Any design or materials • Match with site tolerances • Within reasonable tolerances, work with site dimensions • Proven high speed production • 400 bathrooms per month

  5. Material Aluminum Honeycomb Aluminum Sheet Aluminum Sheet Natural marble

  6. Production Marble / Tile • Marble Cutting • Pre-lay • Polish • Watertight Joints • Openings for Sanitary Fitments Panels Piping Sanitary Fitting & Wares Ship to Site Installation

  7. Production Process

  8. Samples • Max panel size • 1.5M X 3M • Most common size • 1.2M X 2.4M • Floor / Wall Panel • Patterns or inlays • Close / 1mm joint • Shower Panel • Openings formed

  9. Prefab Stone /Natural Marble/Thin Tiles

  10. FINAL PROCESSING

  11. PROTECTION & QUALITY

  12. SMART PACKING Room labeling & packing Marble panels for 1 bath One Box = One Bath

  13. Installation – Sequence

  14. Installation – 4-days cycle

  15. Site installation Bath Tub & Frame Waterproof & Level Screed Wall Panels Floor Panels

  16. PONTE 16 MACAUno of site workersfinish 404 baths in 2 months • Conventional Wet Trade Method (Estimated) • 300 skilled workers • 120 cleaner • Prefab Bathroom (Actual) • 40 semi-skilled • 8 stoneworkers (minor repair) • 10 cleaner

  17. Cost Formulation MATERIAL COSTS OTHER COSTS • Cost of Stone Slab • Split into Halves • Honeycomb panel • Lamination + Glue • Polishing • Watertight Joints • Final Processing • Skirting & Trimming • Design & Mock-ups • Shop drawings • Control mock-up • Site mock-up • Packing & Transport • Taxes & Duties • Overhead & Profit

  18. Summary of Advantages • Competitive price for expensive stone • Reduce site labour • Semi-skilled workers • Light-weight & Thin • Fast production • Fast installation • Quality workmanship • Clean site • Best for high quality finishes • Reduced lead-time • Shop dwg & mock-ups • Economical with few repetitions • Less than 100 nos. • Retrofit changes possible

  19. Large Prefab Stone Size Prefab-Stone > 3 M

  20. Modular Toilet Cubiclein Stone Finish

  21. PHOTOS – PONTE 16 RESORT, MACAU

  22. PHOTOS – PONTE 16 RESORT, MACAU

  23. PHOTOS – PONTE 16 RESORT, MACAU

  24. PHOTOS - SANDS,SINGAPORE

  25. PHOTOS - SANDS,SINGAPORE

  26. PHOTOS - SANDS,SINGAPORE

  27. PHOTOS RECORD- SANDS,SINGAPORE

  28. 2030 Irving Blvd Dallas, TX75207 P 214.749.0999 F 214.742.2804 www.TerraCOREPanels.com

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