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Status of the LCLS Magnet PS Controls Needed for First Injection Injector, Sector 21 and BC1

Status of the LCLS Magnet PS Controls Needed for First Injection Injector, Sector 21 and BC1 P Bellomo / A de Lira / K Luchini / D MacNair / Others. Background. Hardware Final Design Review March 30, 2006 Magnet list in the Hardware FDR 89 new magnet control systems

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Status of the LCLS Magnet PS Controls Needed for First Injection Injector, Sector 21 and BC1

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  1. Status of the LCLS Magnet PS Controls Needed for First Injection Injector, Sector 21 and BC1 P Bellomo / A de Lira / K Luchini / D MacNair / Others

  2. Background • Hardware Final Design Review March 30, 2006 • Magnet list in the Hardware FDR • 89 new magnet control systems • 6 Intermediate (10kW or 20 kW) • 83 Small (480W or 1.5kW) • 1 modified existing QE system in Sector 21 • Software Final Design Review in September

  3. New Magnet Control Systems in B24

  4. Sector 21 QE System Modification

  5. New Systems – Hardware Status • Magnets • November installation • DC cables • Phase 1 installed, Phase 2 completed by mid-December • Racks, power supplies, PS controllers, terminal server, VME/PLC crates and modules for small PS • All in B24, except 200V, 50A SOL2 power supply due September 15, 2006. 15 new MCOR12/6s replace MCOR30s • PLC, 90% of VME modules here and installed, remainder October • Move all to Sector 20 on September 15 • AC Power • Panel-boards exist, CBs and conduit installation Sep 25 – Oct 16

  6. Modified S21 QE System – Hardware Status • Magnets, DC cables and racks • 3 feet Bulk PS to new isolation and reversing/shorting switch chassis • Power supplies and controllers • QE21201/301 reversing/shorting switch chassis fabricated and bench tested. • Bulk PS isolation switch chassis – fabricated by 9/30 • Install first week of October • CAMAC crates and modules exist • AC Control Power • Exists

  7. New Systems – Design Documentation Status • DC Cables • EIs (Change some MCOR30s to MCOR12/6s), CAPTAR list, power supply spreadsheet • Racks, power supplies, PS controllers VME/PLC crates, modules and terminal server • Specifications, front views and manufacturer’s drawings/manuals, EPICS/VME integration documents • PLC wiring diagram undergoing some changes • CB hazard analysis completed – requested labels from CEF • Manuals, cable lists • AC Power • One lines, panel-board schedules

  8. Modified S21 QE System – Design Documentation Status • DC cables • On modified EI diagram • Racks and accessories • Existing – one front view needs updating • Power supplies and controllers • Bulk PS Isolation chassis and QE201/301 magnet reversing / shorting switch chassis wiring diagrams • AC power • Existing 120VAC control

  9. New and Modified QE Systems – Software Status • Software • SLC 90% complete • SLC Aware coding is complete and debugging 50% done • Displays • SCP done • EDM • Test displays – done • Mockups – 80% done • Main displays – 30% done • Databases • SLC: All new units added to SLC database (MCOR30 to MCOR12) • EPICS: • Templates and databases 90% done • Substitution databases are 40% done • Polynomials are 25% done

  10. New Systems - B24 Testing Status • Purpose – Verify wiring, basic operation as integrated systems • Controller-Power Supply-Local Mode (25% done) • BX01, 02 and BXH1,2,3,4 successfully tested • In process – testing PLC, 3 MCOR bulk power supplies, MCOR12/30s • Then test BXS, SOL1, SOL2, and BX11,12,13,14 • Network/Controller Integration (25% done) • Network/EPICS integration with Intermediate PS Controllers • VME integration with MCOR12 and MCOR30 controllers • Remote Mode – Network/Power Supply Integration • Completion September 15, 2006

  11. New Systems - Field Test Plan • Three weeks needed in November-December timeframe • Hi pot DC cables • DC cable / magnet polarity checks B and V • Run Intermediates in Local Mode to verify transductor polarity • Run Intermediates and MCORs in Remote Mode • Addressing is correct • Voltage and current compliance • All readbacks are functional • Klixon, water flow, ground current interlocks function and display correct status • Tune response of each system

  12. Modified S21 QE System – Test Plan – Last Slide • Test Plan • Initial tests – 1 week, 2nd week October. Check field wiring, isolating and reversing/shorting switch functionality, • Use 3 small (< 50V, less than 10J) power supplies • Force EMHP controller bit to SLC/LCLS modes – see table • Integrated tests – 1 week, Nov-Dec. Check SLC/LCLS modes from SCP – see table

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