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Agenda

Product Introduce Processing summary Important Process. Agenda. Product Introduce. ULtra320 SCSI. InfiniBand. S-ATA. CAT 6. MicroCoax Ribbon. USB 2.0. Product Introduce. RF Mini Coax. RGB. DVI. SCSI. Flat Cable. IEEE 1394b. Processing summary. Fine Drawing. Cabling.

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Agenda

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  1. Product Introduce Processing summary Important Process Agenda

  2. Product Introduce ULtra320 SCSI InfiniBand S-ATA CAT 6 MicroCoax Ribbon USB 2.0

  3. Product Introduce RF Mini Coax RGB DVI SCSI Flat Cable IEEE 1394b

  4. Processing summary Fine Drawing Cabling Fine Bunch Braiding Jacket Extrusion Insulation Extrusion Twist Test

  5. PVC compound : • Precise measure • Well mixed

  6. Fine Drawing : • Precise consistency • Precise drawing Die • stable annealing current Drawing Annealing

  7. Fine Bunching : • Precise & stable pay-off tension • Precise & stable twist pitch • Precise & stable take-up tension • Precise & stable take-up Pay-off Take-up Cabling

  8. Bunching : • stable pay-off tension • stable twist pitch • stable take-up tension

  9. Insulation extrusion : • On line Diameter measurement • Stable Capacitance control • Foamed insulation • Best Concentricity • 100% spark test Diameter Concentricity Capacitance Extrusion

  10. 剖面圖(普通) 剖面圖(發泡+Skin) 絕緣制品結構 絕緣 Skin 層 絕緣 導体 導体 絕緣發泡層

  11. 1.溫度(導体預熱/絕緣材料/冷卻狀況) 2.壓力 3.張力(供線, 收線) 4.眼模尺寸(內眼, 外眼) 5.線速, 螺杆轉速 6.芯線外徑,外觀（顏色，噴環，注條） 7.火花測試電壓值 8.靜電容值 絕緣製造(程)主要參數:

  12. 1.材料特性（抗張,伸長） 2.發泡穩定性（電容，OD) 3.絕緣芯線外徑 4.導体, 絕緣間同心度(偏心) 5.絕緣皮厚度(Skin 厚度) 6.芯線圓度 7.芯線外觀（顏色，粗糙） 絕緣品質管控重點

  13. Twist : • Auto-feedback tension control; • Precise & stable twist pitch • Varying pitch minimized X’talk

  14. 製品結構 芯結構線對絞製品 Wire 1 Wire 2 Wire 1 絕緣 絕緣 Wire 2 導体 導体 側視放大圖 剖面圖

  15. 1.來料絞合后芯線規格 2.絞線 Pitch 3.絞線外觀(無刮傷) 4.供線張力(大小 ﹑均恆) 5.收線排列狀況 6.特性阻抗(有要求時) 7.長度管制 ﹑計米 8.設備/磁眼/導輪檢查 對絞制程管控重點

  16. Cabling : • Precise & stable pay-off tension • Strict lay-out prevent X’talk • Synchronous Tape pull in • 100% Al/Mylar shielding

  17. 4.1 製品結構及重要尺寸 4.1.1 製品結構 總絞集束 Separator(隔離) Wire 束 剖 面 圖

  18. 1. Wire 束來料檢查 2. Separator 材質/厚度/寬度 3. Separator 外觀(無刮傷﹑變形﹑粘結) 4. Separator 抗張 5. 芯線排列 6. 絞合 OD Separator：隔離 7. 絞合圓度 8. 絞合 Pitch 9. 絞向 10.供線/包帶張力 11.Separator 與芯線束是否貼服 12.絞合製品無刮傷﹑變形 13.接頭標識 總絞品質管控重點

  19. Braiding • Stable tension provide stable performance; • coverage; • High speed with good quality.

  20. 製品結構 編織纏繞 纏繞﹑編織 Wire 束 剖面圖

  21. a. Wire束來料檢查. b. 纏繞.編織線絲數.單絲規格.外觀檢查. c. 地線.鋁箔<縱添時>規格確認. d. 確認Pitch, Check變換齒輪. e. 確認眼模孔徑. f. 確認製品外徑﹑覆蓋率﹑ 覆蓋是否均勻. g. 確認放線張力, 排線良好<排距設定>. h. 無髒污. i. 鋁箔 ﹑地線無反折 ﹑打結﹑松散﹑刮傷. j. 編織銅線接頭處理良好, 無散亂﹑大毛刺. k. 接頭標識清楚. l. 設備感應﹑防呆裝置良好. 纏繞﹑編織品質管控重點

  22. Jacket extrusion : • Tubing & pressing extrusion; • Stable diameter with on line meas.; • Clear mark;

  23. .製品結構 外被押出 外被 Wire 束 剖面圖

  24. a . Wire束押出前檢查﹒ b. 外被顏色<依樣>﹒ c. 外被亮霧<依樣>﹒ d. 印字檢查<內容正确/顏色正确/清晰/無殘缺/無歪斜>﹒ e. Cable 外徑﹒ f. Cable 柔軟度﹒ g. 外被厚度﹑偏心﹒ h. Cable圓度﹒ i. Cable外觀<無顆粒/鼓包/粗糙/刮傷/流紋/露骨/污髒>﹒ j. 耐電壓﹒ k. 剝皮性﹒ l. 高頻傳輸特性<有要求時>,如特性阻抗/衰減/Skew等﹒ 外被品質管控重點

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