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Ignition System Components and Operation

This figure-rich article explores the various components of an ignition system and how they work together to create a spark for combustion in the engine cylinders. Topics covered include distributor types, primary ignition system, ignition coils, pulse generators, magnetic and Hall-effect sensors, optical distributors, waste spark systems, PCM-controlled ignition timing, variable valve timing, multi-spark systems, and knock sensors.

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Ignition System Components and Operation

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  1. Figure 13.1 A point-type distributor from a hot rod being tested on a distributor machine.

  2. Figure 13.2 The primary ignition system is used to trigger and therefore create the secondary (high-voltage) spark from the ignition coil.

  3. Figure 13.3 The steel laminations used in an E coil increases the magnetic field strength, which helps the coil produce higher energy output for a more complete combustion in the cylinders.

  4. Figure 13.4 The primary windings are inside the secondary windings on this General Motors coil.

  5. Figure 13.5 The primary ignition system is used to trigger and therefore create the secondary (high-voltage) spark from the ignition coil.

  6. Figure 13.6 Operation of a typical pulse generator (pickup coil).

  7. Figure 13.7 A magnetic sensor uses a permanent magnet surrounded by a coil of wire.

  8. Figure 13.8 A Hall-effect sensor produces an on-off voltage signal whether it is used with a blade or a notched wheel.

  9. Figure 13.9 Some Hall-effect sensors look like magnetic sensors.

  10. Figure 13.10A Typical optical distributor.

  11. Figure 13.10B Cylinder I slit signals the computer the piston position for cylinder I.

  12. Figure 13.11 A light shield being installed before the rotor is attached.

  13. Figure 13.12 The firing order is cast or stamped on the intake manifold on most engines that have a distributor ignition.

  14. Figure 13.13 A waste-spark system fires one cylinder while its piston is on the compression stroke and into paired or companion cylinders while it is on the exhaust stroke.

  15. Figure 13.14 Typical wiring diagram of a GM V-6waste-spark ignition system.

  16. Figure 13.15 The slight (5 microsecond) differencein the firing of the companion cylinders is enoughtime to allow the PCM to determine which cylinder is firing on the compression stroke.

  17. Figure 13.16 The PCM uses input data from all of the engine sensors including the crankshaft position (CKP) senor and determines the optimum ignition timing, then triggers the primary ignition circuit to fire the spark plugs.

  18. Figure 13.17 An overhead camshaft engine equipped with variable valve timing on both the intake andexhaust camshafts and the coil-on-plug ignition.

  19. Figure 13.18 A Chrysler Hemi V-8 that has two spark plugs per cylinder.

  20. Figure 13.19 A DC voltage is applied across the spark plug gap after the plug fires and the circuit can determine if the correct air–fuel ratio was present in the cylinder and if knock occurred.

  21. Figure 13.20 A typical knock sensor on the sideof the block.

  22. Figure 13.21 A typical waveform from a knock sensor during a spark knock event.

  23. Figure 13.22 A SPOUT connector on a Ford that is equipped with a distributor ignition.

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