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TRAINING AGENDA. SECTION A 1.0 BPC927 V4 GENSET CONTROLLER 1.1 FEATURES BPC 927 V4 GENSET CONTROLLER 1.2 FUNCTION & OPERATIONAL KEYS 1.3 PROGRAMMING/PARAMETER SETUP 1.4 INPUT/OUTPUT TERMINAL CONNECTIONS 1.5 TROUBLESHOOTING. 1.0 BPC927 V4 GENSET CONTROLLER. 1.0 BPC927 V4 GENSET CONTROLLER.

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training agenda
TRAINING AGENDA
  • SECTION A

1.0 BPC927 V4 GENSET CONTROLLER

1.1 FEATURES BPC 927 V4 GENSET CONTROLLER

1.2 FUNCTION & OPERATIONAL KEYS

1.3 PROGRAMMING/PARAMETER SETUP

1.4 INPUT/OUTPUT TERMINAL CONNECTIONS

1.5 TROUBLESHOOTING

1 0 bpc927 v4 genset controller2
1.0 BPC927 V4 GENSET CONTROLLER
  • DO & DON’T’S
  • >>Do not disturb factory setting of controller.
  • >> Do not change wiring loop / connections.
  • >> Before fault handling observe LCD displays on

the unit and follow procedure as recommended.

1 1 features bpc 927 v4 genset controller
1.1 FEATURES BPC 927 V4 GENSET CONTROLLER
  • Salient Features

- Suitable for1phase/3phase Genset applications

- Suitable for 12 & 24 V Engine supply systems

- Common for Manual / Auto / Remote start operation of Genset.

- Field settable for authorized parameters

- User friendly as it provides visual indications of warnings , alarms and system faults

- Designed for continuous monitoring in both Idle and running condition of the Gen set

1 1 features bpc 927 v4 genset controller1
1.1 FEATURES BPC 927 V4 GENSET CONTROLLER
  • MAINS & GENSET PARAMETER’S MONITORING AND DISPLAY
  • GENSET SAFETY
  • AMF LOGIC
  • ADD ON FEATURES
  • COMMUNICATIONS
  • EVENT & OPERATING LOGS
  • FUEL LOGS
1 2 function operational keys
1.2 FUNCTION & OPERATIONAL KEYS

SCROLL UP

SCROLL DOWN

COMMON ALARM

LED

HORN ACK

BUTTON

START BUTTON

MODE BUTTON

STOP BUTTON

FRONT VIEW

1 2 function operational keys1
1.2 FUNCTION & OPERATIONAL KEYS
  • Function of keys – in normal conditions of ‘Sleep ‘ and ‘ Ready ‘ .
  • key to enter Programming mode/Acknowledge Alarms.
  • For manual START.
  • For manual STOP.
  • Used to change the MODE between Manual, Auto & Test
  • Used to change load from Genset to Mains
  • Used to change load from Mains to Genset
1 2 function operational keys2
1.2 FUNCTION & OPERATIONAL KEYS
  • Key Functions in ‘Running ‘ condition
  • - To stop the set manually when engine is

started in manual mode

Press the button again for immediate stop

  • Acts like Emergency stop when engine is

running in Auto mode

1 3 programming parameter setup
1.3 PROGRAMMING/PARAMETER SETUP

Key functions in Programming modeEnter

  • To enter programming mode by keep pressing key for 20 secs
  • When the unit enters set-up mode the top LCD will show

“Setup” and optionally request a PIN number if this option is

enabled.

  • Changes from column to item to value editor.
  • Used to select previous column, item or to increment value
  • Used to select previous column, item or to decrement value
  • Changes from item to column & exit set up mode.
  • Used to accept the value changes.
1 3 programming parameter setup1
1.3 PROGRAMMING/PARAMETER SETUP

Key functions in Programming modeEnter

  • Setup mode automatically terminates if no button in pressed for

60 seconds, or when you press the button with the

column headers list visible.

1 3 programming parameter setup2
1.3 PROGRAMMING/PARAMETER SETUP

Programming Mode

  • programming mode by pressing key for 20 secs
  • When the unit enters set-up mode the top LCD will show

“Setup” and optionally request a PIN number if this option is

enabled.

  • Lets say, PIN is 123, Press two times, & then by pressing

once, 100 will appear on screen.

  • Now Press once to move the cursor to middle digit. Now

by pressing twice, 120 will appear on screen.

  • Now Press once to move the cursor to RHS digit. Now

by pressing thrice, 123 will appear on screen.

1 3 programming parameter setup3
1.3 PROGRAMMING/PARAMETER SETUP

Programming Mode

  • By pressing key once, the Programming “Setup” will be displayed on the LCD Screen. Now various setup like System, Engine, Timers etc will get displayed in a vertical array.
  • Press & to select the desired setup sub menu & then press to open the desired sub menu for editing the associated parameters.
  • Press & to select the sub menu’s desired parameter & then press to open the sub menu’s desired parameter for editing.
1 3 programming parameter setup4
1.3 PROGRAMMING/PARAMETER SETUP

Programming Mode

  • Press & to increase or decrease the parameter value respectively.
  • Press to accept & save the updated parameter value.
  • Follow this procedure for the rest of the desired parameter’s updations / change etc.
  • After updations / changes , Press once to return to initial setup screen.
  • Now, Press once for saving the various updations & exiting from the programming mode.
  • It is recommended to follow the factory setting chart for various updations. Failure to this clause will affect the product warranty.
1 3 programming parameter setup5
1.3 PROGRAMMING/PARAMETER SETUP

TYPICAL LCD MESSAGES ( ENGINE) :

1 3 programming parameter setup6
1.3 PROGRAMMING/PARAMETER SETUP
  • TYPICAL LCD MESSAGES (ELECTRICAL):
1 3 programming parameter setup7
1.3 PROGRAMMING/PARAMETER SETUP

CONFIGURABLE INPUTS :

  • Fire Alarm
  • Canopy Door Open
  • Belt Broken
  • Bypass

5. Engine Temp 2

1 3 programming parameter setup9
1.3 PROGRAMMING/PARAMETER SETUP
  • PROTECTION AND SIGNAL OPTIONS

++ SPEED >> IN CASE OF DG SETS PHASE – NEUTRAL

FROM ALTERNATOR

++ PRESSURE >> OIL PRESSURE SENSOR

OIL PRESSURE SWITCH

OIL PRESSURE SENSOR + SWITCH

++ WATER/ CYL HEAD >> SENSOR

TEMPERATURE

++ RAD. WATER LEVEL >> SPECIAL SENSOR

++ FUEL LEVEL >> FUEL LEVEL GUAGE

++ BATTERY VOLTAGE >> BATTERY

++ EXCITATION >> WL – POINT OF CHARGING ALATERNATOR

++ POWER SUPPLY >> DIRECT FROM BATTERY TERMINALS

1 4 input output terminal connections
EMS927V4

AMF Genset Controller

-

Speed

Inputs and Outputs

+

Comms

A B Com

1.4 INPUT/OUTPUT TERMINAL CONNECTIONS

CT2

CT3

J4

CT1

J5

  • Installation & wiring

J2

J1

J6

J3

1 4 input output terminal connections1
1.4 INPUT/OUTPUT TERMINAL CONNECTIONS

V4 SOCKET DETAILS

  • J1- COMMUNICATION/DATA PORT
  • J2- DC POWER SUPPLY
  • J3- SPEED INPUT
  • J4- ALTERNATOR AC INPUT
  • J5- MAINS AC INPUT
  • J6- I/O PORT
  • CT1...3- CURRENT TRANSFORMER’s
1 5 troubleshooting
1.5 TROUBLESHOOTING

PROCEDURE TO BE FOLLOWED FOR FAULT HANDLING

>> OBSERVE DISPLAY ON THE LCD DISPLAY

>> REFER TO THE TROUBLE SHOOTING READY RECKNOR

>> STUDY UNIT SET UP DATA / CONFIGURATION DATA

>> TAKE APPROPRIATE CORRECTIVE ACTION

>> CLEAR & RESET THE ALARM

>> ENSURE ENGINE IS RUNNING IN NORMAL CONDITION

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