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MORWELL MANUFACTURING PLANT Presented by Howard vella (manufacturing manager)

MORWELL MANUFACTURING PLANT Presented by Howard vella (manufacturing manager). Growing sociability and wellbeing in our world. Agenda. The story so far Our product range Some statistics Future Opportunities. Morwell Site History. Conception August 1996

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MORWELL MANUFACTURING PLANT Presented by Howard vella (manufacturing manager)

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  1. MORWELL MANUFACTURING PLANT Presented by Howard vella (manufacturing manager) Growing sociability and wellbeing in our world

  2. Agenda • The story so far • Our product range • Some statistics • Future Opportunities

  3. Morwell Site History • Conception August 1996 • Board approval November 1996 • Construction started at Morwell January 1997 • Production ex Murray Bridge September 1997 • National Foods acquire DF November 2008 • NF acquired by KIRIN Holdings December 2009 • Project Rainbow Announced June 2010

  4. Aerial View New Engineering W’shop

  5. Current Range of Products

  6. Products Still Under Transition

  7. Yoghurt Manufacture • MilkHigh quality with low bacteriological levels • Homogenisation Prevents creaming, and distributes fat • Pasteurisation At 91°C for 5 minutes, improves the milk for the addition of culture, and ensures the end product’s consistency is thick and creamy Reduces the risk of whey separation • CoolingTo 41°C for inoculation with culture • Incubation 8 to 10 hours • Cooling To stop the incubation process • Filling /packing Into pots of various sizes, fruit added if required • Cold room Temperature brought down to 4°C before transportation to depot

  8. Site Numbers • Factory Size (approx.) 12000 sq. m • Employees 162 (plus casuals) • Raw Materials Storage 435,000 litres • Stock Keeping Units (SKU’s) >100, over 21 bases • Production Lines 11 • Production Volume 2010 - 53,000 Tonne • 2012 - 76,000 Tonne • Processing capacity 91,000 Tonne (53,000T pre Rainbow) • Product Range • Yoghurt – stirred and set • Dairy desserts (custardd & Fruiche) • Sour cream

  9. Site Capability

  10. Processing Plant • Base • Stirred Yogurt • Natural Set Yogurt • Fromage Frais • Custard • Sour Cream • Processing Plant Stats • 2 Pasteurisers • 17 Maturation Tanks • 26 PFS Tanks • Max Processing Capacity is 91 million kgs per annum

  11. New Arcil Filler Fruit Dosing Tecma Pak Case Packer New Ermi Filler Filling Line

  12. Automated Pallet Movement

  13. Packaging Warehouse

  14. Rainbow & Morwell 2025 • Rainbow • Strategic intention of removing excess capacity in Dairy industry • Create centre of dairy foods excellence @ Morwell • Support capacity / growth and innovation to 2014/15 • Introduction of shelf ready packaging • Morwell Future – 2025 • Planning in progress to review Morwell foot print requirements; • Normal Growth • Repatriation of 3rd party manufacture – Pouches & Le Rice • Consider emerging trends in categories and capabilities • Desserts, Pot set

  15. Morwell Projects

  16. Thank you Questions ?

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