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Dual Coil Micro-Speaker

Dual Coil Micro-Speaker

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Dual Coil Micro-Speaker

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  1. Dual Coil Micro-Speaker EMCR870 MEMS Fabrication February 26 2007 Chris Nassar

  2. Design • Two aluminum 38 turn square coils acting in parallel. • Large low Resistance poly silicon return path • 4440µm X 4000 µm Diaphragm MAGNET

  3. Resistance Calculations • Using this formula, the number of squares in the original design was 20256. • The inner 10 coils (1180 squares) were removed yielding a total of 19076 squares. • Using a sheet resistance of .028/sq for Al, the resistance of one coil is found to be 534. • The sheet resistance of the poly was 98/sq. The poly return path can be approximated to be slightly over a quarter of a square. • A poly resistance of 30 will be used in all further calculations.

  4. Simple Circuit Theory • The thevenin resistance of the complete circuit shown above is 290 using the values calculated on the previous page.

  5. Measured Resistance Metal 1: Average = 604, Stdev = 124 Metal 2: Average = 879, Stdev = 114

  6. Theoretical Displacement Force on one coil Circular diaphragm displacement E = Young’s Modulus,  = Poisson’s Ratio for Aluminum  =0.35 *The second equation corrects all units assuming that pressure is mmHg, radius and diaphragm is m, Young’s Modulus is dynes/cm2, and the calculated displacement found is m.

  7. Audio Amplifier Circuit • DC bias point must put the diaphragm on the edge of deflection and keep the power MOSFET in saturation. • The signal must be centered around the DC bias point. • It must provide some amplification

  8. Audio Amplifier Circuit • Approximate Voltage/Current Levels used • VDD ≈ 6V • Vgate≈ 3V • Id≈ .2A • Vhigh voltage supply≈ 70V

  9. Test Setup

  10. ResultsMicro-Speaker in action

  11. Frequency Analysis Micro-Speaker Queen’s original

  12. Frequency Analysis Micro-Speaker after noise removal and amplification Queen’s original

  13. Looking Ahead • Analysis of Frequency Response • Is the poor quality due to the electronics or the membrane? • Low voltage version • Integrated Electronics