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This week's testing report from UCSB highlights significant failures in hybrid modules. There were multiple instances of over-counting failing hybrids, with issues such as shorts and damaged components. Notably, three hybrids are repairable, while two failed inspection due to critical defects. The ARCS testing reported no new failures but mentioned ongoing issues with channel performance and the need for confirming cuts on TEC modules. Additionally, there is a focus on software validation and automating data uploads to enhance the testing process.
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Hybrid & Module Testing Status Week of 4/25-4/29
UCSB Hybrid Testing Status Failing Hybrids Over-counted
This Week 1 Too Many Opens Damaged PA Cumulative 3 with Shorts in PA Repairable 1 Major Scratch in PA 1 Smashed APV-PA Bonds Repairable 2 Failed Inspection Never should have sent 1 Broken Ceramic 1 Bad Bond Feet 1 Weak Wirebonds 1 Too Many Opens 2 with unknown failure UCSB Hybrid Testing Failures
UCSB Hybrid Testing Issues • Need to finish validation of new software • Bruno contacted about bugs/features • Need to add automatic upload of data to new software • Hybrids with shorts need repairing • Once repaired need to keep bookkeeping straight
This Week None Cumulative 1 with >2% Bad Channels Debris on sensor 1 Bad DCU 1 HV Shorted to CF Frame 2 with >20 mA Bias Current 1 leaky pinhole 1 scratched sensor UCSB ARCS Testing Failures
UCSB ARCS Testing Issues • Need to confirm cuts on TEC modules • Getting some confusion between 1SO/2SO • Have not produced TEC R6 modules in a year • Still need to validate ARCS 8.0 • Currently using ARCS 7.2bugfix