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Bonded Repair of R/C Bridge Components using FRP Wrapping – McDade Road Bridge over US 40

Bonded Repair of R/C Bridge Components using FRP Wrapping – McDade Road Bridge over US 40. Peter Chang Bala Balaguru March 23, 2010. University of Maryland. High Strength Composites Fiber Reinforced Polymers(FRP). Fibers: carbon, glass Matrix: organic polymers

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Bonded Repair of R/C Bridge Components using FRP Wrapping – McDade Road Bridge over US 40

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  1. Bonded Repair of R/C Bridge Components using FRP Wrapping – McDade Road Bridge over US 40 Peter Chang Bala Balaguru March 23, 2010

  2. University of Maryland

  3. High Strength CompositesFiber Reinforced Polymers(FRP) • Fibers: carbon, glass • Matrix: organic polymers • Applications: aerospace, ship building, automobiles, rail cars, Concrete structures

  4. Common Tow Reinforcements

  5. Common Fabric Reinforcements

  6. Advantages of FRP • High Strength • Low unit weight • High specific strength • Corrosion resistance • Used for more than 40 years

  7. Major Disadvantage • Low resistance to high temperature (fire) • Fire hazard in transportation structures, 31% as compared to 37% flooding and 8% earthquake • Restricted use in buildings • Restricted use in tunnels • Coef. of thermal expansion >> concrete • Some high temp matrix is highly toxic

  8. Applications of Inorganic Polymer in Civil Infrastructure • Durable and fire resistant • Strengthening; bricks, concrete, reinforced concrete • Protective and graffiti resistant coatings • Sandwich panels

  9. Appearance of Inorganic FRP Compared to Organic FRP Inorganic FRP Organic FRP

  10. Superior Properties of Geopolymer • First: • Sets at room temperature; non toxic. • Second: • higher heat tolerance. • Third: • Geopolymers resist all organic solvents (and are only affected by strong hydrochloric acid).

  11. Features of the Inorganic Matrix • Polysialate (“Geopolymer”) • Aluminosilicate • Water-based, non-toxic, durable • Curing temperature: 20, 80, 150°C • Resists temperatures as high as 1000°C • Protects carbon from oxidation

  12. Alumino-silicates as Binder

  13. Polycondensation into poly(sialate) and poly(sialate-siloxo)

  14. three dimensional macromolecular edifice

  15. Research in Coating Technology

  16. Making heat-resistant Geopolymer Composite

  17. Application of Technology for Bridge Protection

  18. Geopolymer Protective Coating

  19. 2-year Old Test Patch

  20. Surface Coating of Concrete Uncoated surface Coated surface

  21. Close-up of Coated Concrete

  22. Durability Tests: As Coating Material • WET-DRY EXPOSURE (0, 50,and 100 cycles) • SCALING EXPOSURE (50cycles) Samples Reinforced with: • 2 and 4% discrete carbon fibers • 1, 2, and 3 carbon tows • 1 and 2 layers of carbon fabric

  23. Wet – Dry Durability

  24. Peak Load of Samples after Wet-dry Exposure

  25. Peak Load of Samples after Scaling Exposure

  26. Typical Sample Prior to Test • Balsa wood core with inorganic carbon fiber facings • Smooth & glossy • Sample dimensions: • 4 inches wide • 4 inches long • ¼” inch thick

  27. OSU Test on Composite

  28. Sample After Fire Testing • Facings visibly charred from intense heat • Rough surface with minor cracking • Sample dimensions change, including weight

  29. Failure Pattern • No delamination • No build-up of shear strain at the interface • Strain in fiber comparable to organic matrix

  30. PC 2IO-1 3IO-1 4IO-2 5IO-2 2O-1 3O-2 4O-1 Crack Patterns from Flexure Test

  31. Thank you. pchang@umd.edu (301) 405-1957 www.cee.umd.edu

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