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NORTH-WESTERN INTERNATIONAL CLEANER PRODUCTION CENTRE

NORTH-WESTERN INTERNATIONAL CLEANER PRODUCTION CENTRE. CHEMICAL LEASING RUSSIA. 11 regions of Russia Territory – 1.7 mio. km² Population – 13.7 mio. Developed R&D-sector and industry (oil & gas, transport, energy, shipbuilding, pulp & paper)

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NORTH-WESTERN INTERNATIONAL CLEANER PRODUCTION CENTRE

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  1. NORTH-WESTERN INTERNATIONAL CLEANER PRODUCTION CENTRE CHEMICAL LEASINGRUSSIA

  2. 11 regions of Russia Territory – 1.7 mio. km² Population – 13.7 mio. Developed R&D-sector and industry (oil & gas, transport, energy, shipbuilding, pulp & paper) 2 Large Marine Ecosystems (Baltic and Barents Seas) Common border with EU NW RUSSIA - CENTRE`S ACTIVITY AREA 18 September 2006, European Parliament, Brussels

  3. NWICPC BACKGROUND • Founded in 2000 in St. Petersburg under UNIDO support • Works with and is supported by • Federal and Local authorities • Federal Ministries • Committees of Russian State Parliament (State Duma) • Partners of the Centre are • Small and Medium Enterprises of North-Western Region of Russia • R&D Institutes • Service and Engineering companies • Financial institutions such as NEFCO (Scandinavia region) 18 September 2006, European Parliament, Brussels

  4. RESULTS REACHED BY NWICPC • 3 large Cleaner Production demo-projects implemented • demo-projects with over 21 companies of the region carried out • reaching over 5,7 mio. Euro savings • over 50 national experts and specialists trained in CP, EST & WM • 9 investment CP-projects implemented • 3 parliamentary hearings carried out in Russian State Parliament • PCBs inventory in NW-Russia carried out (Stockholm Conv. on POPs) • 2 large projects on hazardous waste management carried out 18 September 2006, European Parliament, Brussels

  5. DRIVING FORCE FOR CHEMICAL LEASING • 10% of Russia`s GDP created in the North-West region • over 70 Mio. t/yr of chemicals shipped through St.Petersburg ports • Industrial use of St.Petersburg: 14 Mio. t/yr of chemicals • Innovation and Investment need for the indusrty • Increasing resource use (oil, gas, energy and water) • Environmental problems are growing (esp. air, water and soil contamination) 18 September 2006, European Parliament, Brussels

  6. EFFECT NWICPC`S ROLE in CHL and RESULTS • development of ChL business models • advise of optimal technologies • engineering with service companies • improvement of ecological efficiency • coordinator & catalyst • provide expert support • provide political support • investment attraction (٭) • economical benefits for all participating companies • reduction of impact of chemicals on environment • improvement of project participants image 18 September 2006, European Parliament, Brussels

  7. CHEMICAL LEASING PROJECTS • Involved parties: • Users of chemicals (e.g. Henkel, Krasny Bor, Car-components plant) • Service companies (e.g. ECOVIP Systems, ERG) • Suppliers of chemicals (e.g. RIVT) • Focus of projects: • Water treatment • Treatment of hazardous chemicals • Surface technologies 18 September 2006, European Parliament, Brussels

  8. HENKEL –WATER TREATMENT Joint venture HENKEL-ERA; Glue production for private & industrial purposes • Pilot Chemical Leasing Project: • engineering and delivery of treatment equipment for new production • delivery of chemicals and filter material needed to operate the equipment • ongoing optimization of the process • payment is based on treated water • Savings: • 15% savings of chemicals (FeCl3) • 20% of cost reduction already achieved • further progress to be expected till end of 2006 • added value (= saved cost) shared by HENKEL-ERA and ERG • Facts: • 8 m3 daily wastewater volume from cleaning tanks, vessels and other process equipment • increasing cost of central wastewater treatment unit • new product leads to higher and different contamination of water • very tight limit values set by authorities 18 September 2006, European Parliament, Brussels

  9. KRASNY BOR –TREATMENT OF HAZ. WASTE Largest waste–treating company in NW-Russia • Pilot Chemical Leasing Project: • pilot treatment plant using Chemical Leasing business model is supported by the Government of St. Petersburg politically and financially • technology and chemicals will be provided by service company ERG • optimization allows ca. 30% savings in the use of treatment chemicals • Facts: • only facility treating toxic & hazardous waste in the North-Western region of Russia (appr. 40.000 t/yr. from 3.000 enterprises of St.Petersburg and Leningrad oblast) • Krasny Bor is a hot spot in the Baltic sea region according to HELCOM • over 1.8 mio. m³ toxic liquid waste stored on site • new treatment plant is in the phase of construction, planned start in 2009 18 September 2006, European Parliament, Brussels

  10. T.S. –DEGREASING & WATER TREATMENT Biggest industrial production of car – components (2,500 employees) • Pilot Chemical Leasing project 1 • redesign of wastewater treatment • use of a new, very efficient adsorbents, developed by partner of NWICPC (pilot installation) • Facts: • poor state of existing wastewater treatment systems • chlorinated solvents are used in machines built early 1970 for degreasing causing contaminated wastewater (besides other contaminants) • Pilot Chemical Leasing project 2 • new degreasing equipment • Analysis: what kind of parts need chlorinated solvent and which can be cleaned using other chemicals In both pilot projects, Chemical Leasing is being implemented to achieve both environmental and economic benefits 18 September 2006, European Parliament, Brussels

  11. FURHTER ON-GOING CHEMICAL LEASING PROJECTS • Surface degreasing and pickling Galvanic industry 1 project • Cleaning of pipelines Oil industry, Heat-transport etc. 1 project • Surface degreasing as preparation for welding and painting Metal industry 3 projects • Surface degreasing as preparation for zinc-coating Galvanic industry 3 projects • Cleaning of railway cars, locomotives Russian Federal Railroad 1 project 18 September 2006, European Parliament, Brussels

  12. POTENTIAL NEW AREAS FOR CHEMICAL LEASING • The Metal and Galvanic Industry is growing fast in NW Russia – especially in the St. Petersburg areaEfficient use of chemicals, treatment of waste and water are essential • NW–Russia is the biggest Pulp & Paper producer in Russia (60%)Water consumption and emissions of waste water are the main problem • Russian part of the Baltic is the nearest ports for oil, oil-products and potential-hazardous chemicals for Western Europe with increasing importance due to strategic and global developmentNecessity and precondition for all transport facilities (incl. railway, ships, containers etc.) to be cleaned efficiently & with environmentally acceptable methods 18 September 2006, European Parliament, Brussels

  13. North-Western International Cleaner Production Centre WWW.NWICPC.RU A.STARTSEV@NWICPC.RU ST. PETERSBURG RUSSIA

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