Power-Fill Operation Demonstration See Installation and Operation Manual for detailed instructions

1. Power-Fill Operation Demonstration(See Installation and Operation Manual for detailed instructions)

2. Power-Fill Refill apparatus foam cell from ground level Safer Economical Two models available D.C. motor driven, on-board mounted A.C. motor driven, portable System Purge Most pressure pumps will not pump air when working against head pressure (pumping into discharge pressure) but will to atmospheric pressure Air most likely needs to be purged from the foam pump when: the system is first filled with concentrate(s), has run out of concentrate, or the strainer is serviced. Vehicle engine or pump do not need to be running to purge system. System Purge Most pressure pumps will not pump air when working against head pressure (pumping into discharge pressure) but will to atmospheric pressure Air most likely needs to be purged from the foam pump when: the system is first filled with concentrate(s), has run out of concentrate, or the strainer is serviced. Vehicle engine or pump do not need to be running to purge system.

3. D.C. Power-Fill Pump mounted on apparatus 12 or 24 volt motor Panel mounted push-button control Pre-plumbed piping to foam cell System Purge Most pressure pumps will not pump air when working against head pressure (pumping into discharge pressure) but will to atmospheric pressure Air most likely needs to be purged from the foam pump when: the system is first filled with concentrate(s), has run out of concentrate, or the strainer is serviced. Vehicle engine or pump do not need to be running to purge system. System Purge Most pressure pumps will not pump air when working against head pressure (pumping into discharge pressure) but will to atmospheric pressure Air most likely needs to be purged from the foam pump when: the system is first filled with concentrate(s), has run out of concentrate, or the strainer is serviced. Vehicle engine or pump do not need to be running to purge system.

4. A.C. Power-Fill Portable pump 110 or 220 volt Panel mounted indicator light Rocker switch control in cord Pre-plumbed piping to foam cell System Purge Most pressure pumps will not pump air when working against head pressure (pumping into discharge pressure) but will to atmospheric pressure Air most likely needs to be purged from the foam pump when: the system is first filled with concentrate(s), has run out of concentrate, or the strainer is serviced. Vehicle engine or pump do not need to be running to purge system. System Purge Most pressure pumps will not pump air when working against head pressure (pumping into discharge pressure) but will to atmospheric pressure Air most likely needs to be purged from the foam pump when: the system is first filled with concentrate(s), has run out of concentrate, or the strainer is serviced. Vehicle engine or pump do not need to be running to purge system.

5. Power-Fill Plumbing Diagram

6. Power-Fill DC Apparatus Mounted Electrical Schematic

7. Power-Fill D.C. Operation Connect pickup hose and wand to the off-board pickup fitting on the panel Place the wand end into the foam container System Purge Most pressure pumps will not pump air when working against head pressure (pumping into discharge pressure) but will to atmospheric pressure Air most likely needs to be purged from the foam pump when: the system is first filled with concentrate(s), has run out of concentrate, or the strainer is serviced. Vehicle engine or pump do not need to be running to purge system. System Purge Most pressure pumps will not pump air when working against head pressure (pumping into discharge pressure) but will to atmospheric pressure Air most likely needs to be purged from the foam pump when: the system is first filled with concentrate(s), has run out of concentrate, or the strainer is serviced. Vehicle engine or pump do not need to be running to purge system.

8. Power-Fill D.C. Operation Turn the refill/flush valve counter-clockwise to the refill position stop Press the �GREEN� button once. The light will flash on and off while the pump is in operation System Purge Most pressure pumps will not pump air when working against head pressure (pumping into discharge pressure) but will to atmospheric pressure Air most likely needs to be purged from the foam pump when: the system is first filled with concentrate(s), has run out of concentrate, or the strainer is serviced. Vehicle engine or pump do not need to be running to purge system. System Purge Most pressure pumps will not pump air when working against head pressure (pumping into discharge pressure) but will to atmospheric pressure Air most likely needs to be purged from the foam pump when: the system is first filled with concentrate(s), has run out of concentrate, or the strainer is serviced. Vehicle engine or pump do not need to be running to purge system.

9. When foam tank is full, �GREEN� light will illuminate solid and the pump will stop If the foam source runs out of fluid before the tank is full, press the �GREEN� button again to stop Place wand in fresh container of foam and restart the operation by pressing the �GREEN� button. (DO NOT allow pump to run dry as damage will occur) When the foam level drops in the foam tank, the �GREEN� light will go out Power-Fill D.C. Operation

10. Power-Fill D.C. Manual Operation Repeat steps 1-3 above Press and hold RED button to run pump Button will illuminate solid red while pump is running Solid GREEN light indicates full tank Release RED button. (Note: When operating manually, the pump will not shut off automatically when tank is full) System Purge Most pressure pumps will not pump air when working against head pressure (pumping into discharge pressure) but will to atmospheric pressure Air most likely needs to be purged from the foam pump when: the system is first filled with concentrate(s), has run out of concentrate, or the strainer is serviced. Vehicle engine or pump do not need to be running to purge system. System Purge Most pressure pumps will not pump air when working against head pressure (pumping into discharge pressure) but will to atmospheric pressure Air most likely needs to be purged from the foam pump when: the system is first filled with concentrate(s), has run out of concentrate, or the strainer is serviced. Vehicle engine or pump do not need to be running to purge system.

11. Power-Fill D.C. Flush Operation Turn the refill/flush valve clockwise to flush position stop Place pickup wand in container of fresh water Place empty container under flush drain line System Purge Most pressure pumps will not pump air when working against head pressure (pumping into discharge pressure) but will to atmospheric pressure Air most likely needs to be purged from the foam pump when: the system is first filled with concentrate(s), has run out of concentrate, or the strainer is serviced. Vehicle engine or pump do not need to be running to purge system. System Purge Most pressure pumps will not pump air when working against head pressure (pumping into discharge pressure) but will to atmospheric pressure Air most likely needs to be purged from the foam pump when: the system is first filled with concentrate(s), has run out of concentrate, or the strainer is serviced. Vehicle engine or pump do not need to be running to purge system.

12. Power-Fill D.C. Flush Operation Depress and hold RED button until discharge fluid is clear Release RED button Drain Power-Fill lines after flush to prevent freezing and/or foam contamination System Purge Most pressure pumps will not pump air when working against head pressure (pumping into discharge pressure) but will to atmospheric pressure Air most likely needs to be purged from the foam pump when: the system is first filled with concentrate(s), has run out of concentrate, or the strainer is serviced. Vehicle engine or pump do not need to be running to purge system. System Purge Most pressure pumps will not pump air when working against head pressure (pumping into discharge pressure) but will to atmospheric pressure Air most likely needs to be purged from the foam pump when: the system is first filled with concentrate(s), has run out of concentrate, or the strainer is serviced. Vehicle engine or pump do not need to be running to purge system.

13. A.C. Power-Fill Refill System Portable foam pump/motor assembly and a visual interface typically mounted on the apparatus panel Manually switched on and off with a momentary switch mounted in the power cord When the tank is full, indicator light on the panel illuminates Apparatus kits available to plumb other apparatus.

14. Power-Fill Refill System Both systems include: Panel placard Cam lock fittings for external connection Foam pump/motor assembly Suction wand with 6 feet of 1" ID hose Side-mount level indicator switch

15. Power-Fill A.C. Portable SystemElectrical Schematic

16. Power-Fill A.C. Operating Instructions By following the steps listed, the AC powered portable Power-Fill system can be easily operated. 1. Connect refill hose from pump discharge to the outboard pickup fitting on the panel. 2. Place the wand end of the pump suction hose into the foam container. 3. Plug the electrical cord with GFI into a standard 120 VAC outlet.

17. Power-Fill A.C. Operating Instructions 4. Depress rocker switch on power cord. This will run the foam refill pump. 5. When tank is full, the �GREEN� light on the panel will illuminate. 6. Release the rocker switch and the switch will turn off the foam refill pump.

18. Power-Fill A.C. Operating Instructions Flush Operation 1. Place wand in container of fresh water. 2. Place end of pump discharge hose in empty container. 3. Run refill pump by depressing rocker switch, until discharged fluid is clear.

19. Power-Fill A.C. Operating Instructions 4. Release rocker switch. 5. Drain Power-Fill lines after each flush to prevent freezing and/or contamination of foam. 6. Unplug power cord from receptacle and store unit.

20. Power-Fill Refill SystemTroubleshooting Most electrical system problems can be traced to faulty wiring Follow the diagrams in the I/O manuals and carefully check all connections Make sure proper power is being supplied and ground connections are clean and solid Excessive electrical interference or momentary low voltage on the power lines can cause erratic operation Troubleshooting guide provides quick diagnosis of problem and corrective action