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PRODUCTIVITY IMPROVEMENT - PowerPoint PPT Presentation


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PRODUCTIVITY IMPROVEMENT . PRESENT METHOD Component Name : U- Bolt Component weight : 6Kgs Number of Castings per Mold : 2nos. Total Good Casting wt : 12Kgs Total Pouring wt : 20kgs Yield : 60%. Picture shows Metal Filling at various intervals

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PowerPoint Slideshow about 'PRODUCTIVITY IMPROVEMENT' - halle


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Presentation Transcript
slide1

PRODUCTIVITY IMPROVEMENT

PRESENT METHOD

Component Name : U- Bolt

Component weight : 6Kgs

Number of Castings per Mold : 2nos.

Total Good Casting wt : 12Kgs

Total Pouring wt : 20kgs

Yield : 60%

slide2

Picture shows Metal Filling at various intervals

The colour scale shows the temperature at each location

slide3

Picture shows Solidification at various intervals

The colour scale shows the % of Liquid metal available

slide4

Picture shows Hotspot inside the Casting & Feeder

Hotspot specifies the isolated regions and solidification time

slide6

PRODUCTIVITY IMPROVEMENT

PROPOSED METHOD

Component Name : U- Bolt

Component weight : 6Kgs

Number of Castings per Mold increased to : 4nos from 2nos.

Total Good Casting wt increased to : 24Kgs

Total Pouring wt : 37.5kgs

Yield increased to : 64% from 60%

slide7

Picture shows Metal Filling at various intervals

The colour scale shows the temperature at each location

slide8

Picture shows Solidification at various intervals

The colour scale shows the % of Liquid metal available

slide9

Picture shows Hotspot inside the Casting & Feeder

Hotspot specifies the isolated regions and solidification time

slide11

Result after implementation of this method

Number of good casting per mold increased to 4 from 2

Yield improved by 4% from present method

Additional cost spent on 2 cores and one sleeve per mold will be taken care by productivity increase.