2014 Skyfall Base RFQ ME Proposal-0822 - PowerPoint PPT Presentation

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2014 Skyfall Base RFQ ME Proposal-0822

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  1. 2014 Skyfall Base RFQ ME Proposal-0822

  2. Contents • Non Envy(Hinge is Rotate only) • Foot print update • Dimension analysis • Hinge Structure Proposal • Stacking high Z, Y analysis (8/20 update) • Rotate interfere check (8/20 update) • Open Question • Tipping Analysis (8/20 update) • Weight Data (8/20 update) • USB & HDMI connector interference (update) • Guide Pin Strength analysis (update) • Wobble Analysis (update) • Envy(Hinge is Rotate & slide) • Foot Print Update Version

  3. 11.6”Form Factor • Form Factor : 11.6” Dock • Base line Non Envy for non-sliding hinge • Scenario Envy for sliding hinge X Z1 Y Z2 Version

  4. 13.3”Form Factor • Form Factor : 13.3” Dock • Base line Non Envy for non-sliding hinge • Scenario Envy for sliding hinge X Z1 Y Z2 Version

  5. Non Envy

  6. Non Envy 11.6” Placement with battery under the keyboard 8/20 update Scenario audio jack will be here Docking Board I/O Board USB Board Main Board Battery CARD READ Board TP Module Version 6

  7. Non Envy 11.6” Cable Routing 8/20 update 3 • FFC*2,FPC*1, Cable*3 2 1 FFC&FPC:1.MB to Card read PCB 2.MB to TP Module 3.MB to KB Module(FPC, include in KB) Cable: 1.Dock_R 2.Dock_L 3. Battery(include in battery) 2 3 1

  8. Non Envy 11.6 ” Baseline- X with battery under the keyboard Hinge Block Logic up Hinge ends Hinge plate brk. MB brk Magnet Hinge + cable brk wall ID guide pin hinge fixer cable wall Gap &stroke (PAD need) IDGap Gap Gap RFQ target : 11.6”X=TBD (slate=287.6mm) Compal Proposal : 11.6” X=287.6mm Version 8

  9. Non Envy 11.6 ” Baseline- Y with battery under the keyboard 11.6 Slate Y=193.5 11.6 Base Y=230.1 Critical item 36.3 193.5(Slate) 230.1-36.3-0.3(gap)=193.5 230.1

  10. Non Envy11.6 ” Baseline- Z with battery under the keyboard 8/20 update Critical item

  11. Battery Z Stack Height Analysis Base line with battery under the keyboard 8/20 battery z change A A Version

  12. Non Envy 13.3” Placement 8/20 update. Docking Board I/O Board USB Board Main Board 2Cell Battery CARD READ Board TP Module Version 12

  13. Non Envy 13.3” Cable Routing 8/20 update • FFC*2,FPC*1, Cable*3 2 3 1 FFC&FPC:1.MB to Card read PCB 2.MB to TP Module 3.MB to KB Module(FPC, include in KB) Cable: 1.Dock_R 2.Dock_L 3. Battery (include in battery) 3 1 2

  14. Non Envy 13.3 ” Baseline- X with battery under the keyboard Hinge Block Logic up Hinge ends Hinge plate brk. MB brk Magnet Hinge + cable brk wall ID guide pin hinge fixer cable wall Gap &stroke (PAD need) IDGap Gap Gap RFQ target : 13.3”X=322.0mm Compal Proposal : 13.3” X=322.0mm Version 14

  15. Non Envy 13.3 ” Baseline- Y with battery under the keyboard 13.3 Slate Y=216.6 13.3 Base Y=253.24 Critical item 216.6(Slate) 36.3 253.24-36.3-0.3(gap)=216.64 253.24

  16. Non Envy 13.3 ” Baseline- Z with battery under the keyboard 8/20 update Critical item

  17. Hinge Structure Proposal 1.Stacking high Z, Y analysis 2.Rotate interfere check

  18. Hinge Z Stack Height Hinge frame • Current ID not enough space for Docking PCB design • Study Hinge block side of Z Hinge plate A PCB Hinge frame A Hinge plate Version

  19. Hinge Z Stack Height • Current ID not enough space for Docking PCB design • Study Dock side of Z A A 19.7mm Version

  20. Hinge Stack Height in Y A • Current ID not enough space for Docking PCB design • Study Dock side of Y PCB A Hinge frame Hinge plate slate PCB Hinge frame AL 4.75mm(HP ID) plastic 11.5mm upper Version Docking Conn mating high fix PCB Y location

  21. Rotate interfere check • When slate in 0° position, Slate will interfere with Dock in A position A Current ID in 0° A 1.2mm Propose ID in 0° 8/20 update

  22. Rotate interfere check • When slate in 60° position, Slate will interfere with Dock in A & B position B A Current ID in 60° B-B B A A-A Propose ID in 60° 8/20 update A-A B-B

  23. Rotate interfere check • When slate in 125° position, Slate will interfere with Dock in A & B position B A Current ID in 125° B-B A-A B A Propose ID in 125° 8/20 update B-B A-A

  24. Rotate interfere check • Base on current ID Hinge shaft center will interfere with hinge housing 6.66 A Current ID AXIS Hinge shaft interfere with hinge block 6.5 A 7.25 Propose ID AXIS 3.6 8/20 update

  25. Tipping Test analysis To make system not tilt, it should satisfy the equation : WB x DB + WAdd x DAdd > WL x DL + FT x DT 17mm HP ID Propose ID 30.6mm **quotation base is SECC.

  26. 11.6” Docking Weight Analysis Weight save plan: IF change KB support brk material from SGCC to AL, it can reduce 60g. (SGCC/129.0g to AL/ 69.0g) But it also bring tipping issue. AL will cost up and delta not in the final quote. Version 26

  27. 13.3” Docking Weight Analysis Weight save plan: Change KB support brk material from SGCC to AL can reduce 70g. (SGCC/145.0g to AL/ 75.0g) But AL also bring tipping issue. AL will cost up and delta not in the final quote.

  28. Interference-USB and HDMI Issue : It need spring travel distance around 0.7mm on connecter when Plug insert. But the space is not enough in current ID, It need keep 1.5mm thickfor inject the jetting . But the space is not enough in current ID, Suggestion Move down the Conn location from 1.15mm to 1.7mm ( All of Conn on rear side) 2.16mm Current ID Suggest 1.7=T1.5mm+ gap0.2 1.5mm 1.15mm interference USB conn USB conn Version 28

  29. Interference-USB and HDMI USB & HDMI One side of the shrapnel 1.When one side of the shrapnel lack of clamping force is generated and will be satisfied CONN association SPEC 2.HP SVTP 5-27 test is high risk will fail CONN association SPEC

  30. Strength analysis of hinge & Guide pin 8/20 update 3 simulate date Guide pin Material = MIM (TSUS316) Combine guide pins with hinge frame, the material is Zn-Alloy Combine guide pins with hinge frame & cover frame, the material is Zn-Alloy Suggestion: Suggest to keep guide pin by TSUS316, when change guide pin to Zn-Alloy, it fail on Hinge SVTP test. CAE Analysis Report

  31. Wobble Test analysis WobbleAnalysis Report

  32. Docking Conn & Guide pin overlap Dim Dock connector 8/20 update B A Section A-A A B 11.5mm 7.95mm Guide pin Section B-B 11.5mm 14.5mm

  33. Envy

  34. Envy 11.6” Placement Scenario with battery under the keyboard Scenario audio jack will be here Docking Board USB Board I/O Board Main Board Battery TP Module CARD READ Board Version 34

  35. Envy 11.6” Cable Routing 3 • FFC*2,FPC*1, Cable*3 2 1 FFC&FPC:1.MB to Card read PCB 2.MB to TP Module 3.MB to KB Module(FPC) Cable: 1.Dock_R 2.Dock_L 3. Battery 2 3 1

  36. Envy 11.6 ” Scenario - X with battery under the keyboard Logic low Hinge Block Logic up Hinge ends Hinge plate brk. wall MB brk Magnet brk Hinge + cable Slide structure guide pin hinge fixer Gap &stroke (PAD need) IDGap Gap Gap RFQ target :11.6” X=TBD Compal Proposal :11.6” X=287.6mm Version 36

  37. Envy 11.6 ” Scenario - Y Section 1 with battery under the keyboard 11.6 Slate Y=193.5 11.6 Base Y=242.6 suggest 1.Suggest to change TP size from 55.5 to 49mm 6.4 193.5(Slate) 42.7 242.6-42.7=199.9 242.6

  38. Envy 11.6 ” Scenario - Z with battery under the keyboard Critical item

  39. Envy 13.3” Placement Scenario with battery under the keyboard Scenario audio jack will be here Docking Board USB Board I/O Board Main Board 2Cell Battery CARD READ Board TP Module Version 39

  40. Envy 13.3” Cable Routing 2 3 1 • FFC*2,FPC*1, Cable*3 FFC&FPC:1.MB to Card read PCB 2.MB to TP Module 3.MB to KB Module(FPC) Cable: 1.Dock_R 2.Dock_L 3. Battery 3 1 2

  41. Envy 13.3 ” Scenario - X with battery under the keyboard Logic low Hinge Block Logic up Hinge ends Hinge plate brk. wall MB brk Magnet brk Hinge + cable Slide structure guide pin hinge fixer Gap &stroke (PAD need) IDGap Gap Gap RFQ target : 13.3”X=322.0mm Compal Proposal : 13.3” X=322.0mm Version 41

  42. Envy 13.3 ” Scenario - Y with battery under the keyboard Section 1 13.3 Slate =216.6 13.3 Base =261.94 2.64 42.7 216.6(Slate) 261.94-42.7=219.24 261.94

  43. Envy 13.3 ” Scenario - Z with battery under the keyboard Critical item

  44. Backup 1st~ 3rd Presentation Data

  45. Interference-Daughter Board Issue : It need a re-driver IC on the daughter board for EMI issue. But the space is not enough in current ID, Conclusion & suggest Adjust the Conn degree from 20 ° to 10 ° ( All of Conn on rear side) Suggest Current interference Re-driver IC 20∘ 10∘ Daughter Board Daughter Board Version 45

  46. Slide Hinge Structure Issue : Interference between Slate & housing when open Slate 120 ° &135 ° in current ID Conclusion & suggest : 1.Adjust the slide distance from 19mm to 21.0mm for open 120 ° 2.Adjust the slide distance from 19mm to 26.5mm for open 135 ° Compal suggest Current ID Hinge block gap 0.6 slide distance 19mm Open 135 ° slide distance 26.5mm Open 120 ° slide distance 21.0mm

  47. Slide Hinge Structure Scenario 2 First pull and then turn Presume Hinge House extend 26.8mm Step 2 Open the Slate 120 ∘ Step 1 Mover front 26.8mm 120∘ 26.8mm 47.8mm Remove Rotate Structure

  48. Slide structure type1 Initial status Slide status Slide direction Section Wheel (control Z direction) Hinge Shaft Hinge Shaft Slide guide Wheel (control Y direction) Version

  49. Slide structure type 2 Initial status Slide & Rotate status Rotate Section Gear Hinge Shaft Slide Gear Rack Version

  50. Base KB Selection Follow 3D file, we place Darwin KB for 13”& Maya KB for 11.” base placement. Do we need place 13”form factor KB for 13” Base?