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PRODUCTION PROCESS PowerPoint Presentation
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PRODUCTION PROCESS

PRODUCTION PROCESS

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PRODUCTION PROCESS

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Presentation Transcript

  1. PRODUCTION PROCESS Scheduling Inventory Incoming QC Binning Pre-assembly Calibration Final Assembly Final QA Packaging & Shipping

  2. OUR CONSTANT GOALS • Off the shelf for 90 percent of our orders • Binned and routed to production within 48 hours • Expedite orders binned and to production within 24 hours • Special order requirements addressed in 24 hours and ordered ASAP • Ensure that all orders are a high quality product and meet the required ship date.

  3. Work Order Travelers • The documents that get the ball rolling • Complete information is needed from sales reps and customers in order to produce a Work Order and get it into production process • Delay in information can cause a critical delay in the order being processed and shipped

  4. The model number on the work order traveler specifies the meter • Work order travelers and SIP-05-15-DC24-SVAO5 components for binning shown

  5. VENDORS, Machinist & FABRICATORS, SUPPLIERS • CONTINUOUS OVERVIEW OF TURNKEY AND MACHINING & FABRICATION SCHEUDLES • SUPPLIER RESEARCH, QUALITY, PRICING, DELIVERY • FLEXIBLE SCHEDULING AND MAINTAINING A BALANCED INVENTORY THAT CAN MEET SALES REQUIREMENTS

  6. PARTS RECEIVED • QUALITY CONTROLLED AND VERIFIED

  7. Weekly & Daily Overview • Work orders are received by Production for primary review of any special gas or calibration requirements and Production Manager sign off. • Work orders are then routed to Operations and Purchasing • Work order model numbers and quantities verified • SPECIALS and EXPEDITES, special parts / component requirements addressed • Work order binning process takes place where all components and parts associated with each specific work order and meter are pulled together for production process • Upon binning completion work orders are routed to their first phase in production

  8. PRODUCTION PROCESS • The binned orders are routed to temperature calibration. • From that process they are moved to pre-assembly where they are prepared for flow calibration. • Once flow calibration is completed they are routed to final assembly and programming. • When that phase is completed and verified the meters are routed to QA for final check. • When QA has completed this process the meters are released to shipping with their required documents and if included all associated hardware.

  9. SOME PHASES OF PRODUCTION

  10. METERS READY TO SHIP • WHEN SIGNED OFF BY QA, ORDERS ARE RELEASED TO SHIPPING.

  11. THE FINAL TOUCH:SHIPPING • Final contents check list verification • Proper container and packing material selected • Check work order data base for shipping address and method • Ready for carrier pick up