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CTL Aerospace , Inc. Capabilities Presentation. ISO 9001-2008 AND AS 9100C Registered NADCAP Certified. CTL Aerospace, Inc. 5616 Spellmire Drive, Cincinnati, OH 45246 Contact: John Irwin – VP Sales/Marketing Email: [email protected]

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CTLAerospace, Inc.

Capabilities Presentation

ISO 9001-2008 ANDAS 9100C Registered

NADCAP Certified

CTL Aerospace, Inc.5616 Spellmire Drive, Cincinnati, OH 45246

Contact: John Irwin – VP Sales/Marketing

Email: [email protected]

Office: 513-874-7900 Fax: 513-874-2499 www.ctlaerospace.com

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Approved Composite Supplier for:

  • GE Aircraft Engines

  • Lockheed Martin

  • Northrop Grumman

  • Pratt & Whitney

  • Hamilton Sundstrand

  • Sikorsky Aircraft

  • Vought Aircraft

  • Rolls-Royce

  • General Dynamics


Processing & Material Capabilities

  • Materials- Resin

  • Ceramic Matrix Composites (2000 ºF)

  • Avimid N ( 700ºF)

  • AFR-PE ( 700ºF)

  • PMR-15 ( 600ºF)

  • Bismaleimide -BMI

  • Phenolic

  • Epoxy

  • Cyanate Ester

  • Polyester

  • Resin Transfer Molding

  • IsostaticLaminates

    • Autoclave

    • Oven

  • Compression Molding

  • Filament Winding

  • Bondments

  • Materials- Reinforcement

  • Glass

  • Carbon / Graphite

  • Aramids (Kevlar)

  • Quartz

  • Nextel Fiber (Aluminized Fiber)


Equipment Summary List:

  • Composite Processing Equipment

  • 9 Autoclaves

  • 22 Presses

  • 13 Ovens

  • 3 RTM (Resin Transfer Molding) Systems

  • 21 CNC Machine Centers

  • 5 Non-Conventional Machine Centers


Specialized Composites Facility

Autoclave Processing Capability

Autoclave and ovens are computer controlled utilizing an ASC's CPC-MULT software.

1) Autoclave 100 PSIG @ 400 ºF 145" ID by 240" length

2) Autoclave 200 PSIG @ 650 ºF 120" ID by 240" length

3) Autoclave 100 PSIG @ 400 ºF 108" ID by 200" length

4) Autoclave 100 PSIG @ 400 ºF 103" ID by 156" length

5) Autoclave 300 PSIG @ 650 ºF 60" ID by 96" length

6) Autoclave 200 PSIG @ 400 ºF 60" ID by 108" length

7) Autoclave 300 PSIG @ 750 ºF 50" ID by 144" length

8) Autoclave 300 PSIG @ 650 ºF 40" ID by 70" length

9) Autoclave 300 PSIG @ 650 ºF 18" ID by 12" Length


Specialized Composites Facility

Ovens:

Thirteen (13) air-circulating ovens maximum temperature ranging 350 to 1000 degrees F.

Controller ACS Controller Network to Ovens and Autoclaves.

Compression Molding(Hydraulic Press)

Twenty-Two presses from 1600 tons, 72” by 72” plattens to 14 Ton with 21” x 24” platens. Five of the sixteen are smart press technology.

Resin Transfer Molding (RTM)Three, 5-gallon single component injection systems. ASC processor controlled.


Specialized Composites Facility

  • CNC Machining

  • Haas 5 Axis VMC

  • Thermwood 5-Axis Router

  • Cell Con 4 Axis HMC

  • (2) Johnford 4 Axis VMCs (Troyke Rotary Table)

  • (2) Mazak 4 Axis VMC

  • Hurco 4 Axis VMC

  • Chevalier 3 axis VMC

  • (2) Fadel 3 Axis VMC

  • MAHO 600, True 4 Axis Milling Center

  • Acer 3 Axis Bridgeport Knee Mill

  • (2) Clausing / Colchester CNC Lathes

  • Haas CNC Lathe

  • Parish Mill - 12' * 12 ' , 4 Axis

  • (3) Renishaw MP12 Probing Systems

  • Chevalier CNC Turning Center


Specialized Composites Facility

  • Non-Conventional Equipment

  • Thermwood 5 Axis Router

  • Thermwood Cartesian 5 Axis Water-jet

  • Flow System Water-jet Cleaning/Striping System

  • Plastic Media Striping Cabinet

  • McClean Anderson Filament Winding System


Specialized Composites Facility

Class 10,000 Micro Clean-room to Fed Std 209

Platinum FaroArm CMM

Cellularized Manufacturing

Material Kit Cutting


Lean Manufacturing

  • Lean Manufacturing since 1996.

  • Work-Cells implemented

  • Standard Work tools in place for developing new work-cells.

  • Formal Set-up Reduction and TPM Training completed & implemented in the form of Events.

P&W Manufacturing Work-cell


Continuous Improvement

  • Continuous Improvement

  • Corrective Action Board

  • Quality Control Process Charts (QCPC)

  • Relentless Root Cause Analysis (RRCA)

  • Six Sigma

  • Eight years experience using GE Supplied Six Sigma Tools

  • A.C.E. Initiative(Achieving Competitive Excellence)

  • First UTC Supplier to achieve Silver Level Certification


Quality Assurance

  • CMM Dimensional Verification

  • Configuration Management

  • Non Destructive Testing

  • Mechanical Testing

  • ISO 9001-2000 Registered

  • AS-9100B Registered


Registrations and Certifications

  • ISO 9001:2008 & AS9100C Registered

  • FAA Repair Station Certificate

  • EASA Certificate

  • NADCAP Certificate


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