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RA Power Solutions has successfully mended the damaged intermediate shaft journal at Kochi Port, India. A 1.00MM diameter reduction was achieved by grinding and polishing the Intermediate Shaft Journal. We maintained a diameter of 504.00MM on the Intermediate Shaft Journal with a tolerance of only 0.02MM and a surface finish of less than 15 Ra. Please get in touch with us at rajshahani@rapowersolutions.com or info@rapowersolutions.com or call us at 91 9582647131 or 91 9810012383 for more information regarding our Intermediate Shaft grinding and polishing services.<br>
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Repair of Intermediate Shaft Onsite Kochi Port RA POWER SOLUTIONS PVT LTD
Damaged Intermediate Shaft Journal Machining On Site In place Machining of damaged intermediate shaft journal was executed successfully by RA Power Solutions at Kochi Port, India. Crack Detection of Intermediate Shaft Details of Intermediate Shaft Repair : Team of three technicians boarded the Vessel with the onsite grinding and polishing equipment. On inspection the Intermediate Propeller Shaft bearing sitting diameter was found damaged with surface cracks, higher hardness, and ovality of 0.38MM. The bearing was found burnt and white metal removed, this bearing was immediately packed and sent to our factory for White Metal Rebabbitting to save the time.
Machining, Grinding and Polishing of Intermediate Shaft Journal was undertaken, and diameter was reduced by 1.00MM, the final diameter of Intermediate Shaft Journal was maintained as 504.00 MM with the tolerance of only 0.02 MM and surface finish of less than 15 Ra value. The bearing after rebabbitting was machined, in the RA Power Solutions factory maintaining the bore size of 504.50 MM, as per the manual. Bearing was assembled, Blue matching was done and after checking of Oil-gap and all other major parameters the trials were taken and performance was found satisfactory. Damage Bearing Sitting Area Of Intermediate Shaft Journal
Grinding of Intermediate Shaft Journal Diameter Polishing of Journal Diameter
THE PROJECT DETAILS ARE AS FOLLOWING:- PROJECT DETAILS Location Kochi Port, India Container Vessel Type Standard Diameter of Intermediate Shaft Journal 505.00 MM 504.00 MM Finished Diameter after grinding Material Removed 1.00 MM Journal Bearing Length 400.00 MM Rebabbitting and Machining Undertaken Intermediate Journal Bearing Fitment, Blue Matching, Oil- Gap and Assembly was Done Assembly
Blue matching with Bearing For more information regarding Intermediate Shaft grinding and polishing services, please contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com or call us at +91 9582647131 or +91 9810012383.