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DATA ANALYSIS – BEFORE ACTION TAKEN REJECTION DETAILS -

DATA ANALYSIS – BEFORE ACTION TAKEN REJECTION DETAILS - . DATA ANALYSIS – BEFORE ACTION TAKEN REJECTION DETAILS - . ITEM- CLAAS BRACKET 0782 800.0 ACTION/TRIAL DATE- 16.06.2013 PROD.QUANTITY – 40 NOS. INSPECTION QTY- 38 NOS. REJECT QTY- 03 NOS. (FOR SCAB , SAND DROP & SAND WASH).

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DATA ANALYSIS – BEFORE ACTION TAKEN REJECTION DETAILS -

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  1. SHRIRAM DIAMONDS DATA ANALYSIS – BEFORE ACTION TAKEN REJECTION DETAILS -

  2. SHRIRAM DIAMONDS DATA ANALYSIS – BEFORE ACTION TAKEN REJECTION DETAILS -

  3. SHRIRAM DIAMONDS ITEM- CLAAS BRACKET 0782 800.0 ACTION/TRIAL DATE- 16.06.2013 PROD.QUANTITY – 40 NOS. INSPECTION QTY- 38 NOS. REJECT QTY- 03 NOS. (FOR SCAB , SAND DROP & SAND WASH) SHRIRAM FOUNDRY LTD, KOLHAPUR.▓SHRIRAM DIAMONDS QUALITY CIRCLE ▓

  4. Ø22.0 BORE FACE CHILL NOT USED. SPECIAL SAND USED AT LOCATION. HEAT CODE NO. LOCATION CHANGED. PATTERNCLEANING DONE. POURING TEMPERATURE CONTROLL. LOOSE SAND DROPPER IN MOULD REMOVE EVERY TIME BY AIR. SHRIRAM DIAMONDS ACTION TAKEN -

  5. SHRIRAM DIAMONDS PROBLEM - SCAB

  6. SHRIRAM DIAMONDS PROBLEM - SAND DROP

  7. SHRIRAM DIAMONDS PROBLEM - SCAB

  8. SHRIRAM DIAMONDS PROBLEM - SCAB & SAND WASH

  9. SHRIRAM DIAMONDS OBSERVATIONS -

  10. SHRIRAM DIAMONDS NEXT ACTION -

  11. SHRIRAM DIAMONDS NEXT ACTION DETAILS-

  12. SHRIRAM DIAMONDS AFTER ACTION – NO SAND DROP , SAND WASH & COLD FOUND OK CASTING INGATE PROVIDED

  13. SHRIRAM DIAMONDS AFTER ACTION – NO SAND DROP , SAND WASH & COLD FOUND OK CASTING

  14. SHRIRAM DIAMONDS AFTER ACTION – NO SAND DROP , SAND WASH & COLD FOUND OK CASTING

  15. SHRIRAM DIAMONDS AFTER ACTION – NO SAND DROP , SAND WASH & COLD FOUND OK CASTING

  16. SHRIRAM DIAMONDS AFTER ACTION – NO SAND DROP , SAND WASH & COLD FOUND OK CASTING

  17. SHRIRAM DIAMONDS AFTER ACTION TAKEN – REJECTION DETAILS JUNE.201

  18. SHRIRAM DIAMONDS AFTER ACTION TAKEN – REJECTION DETAILS

  19. SHRIRAM DIAMONDS NEXT ACTION - • Production Batch 1:- Dated 04/09/2013- • Production qty. – 193 nos. • Insp. Qty. 80 nos. • Rejected qty. – 5 nos. • % rej. – 6.2 % • Details- • Sand drop- 1 no. • Mold damage- 1 no. • Short pour- 1 no. • Cold – 2 nos.

  20. BEFORE & AFTER ACTION PHOTOGRAPHS Before action After Action Material reduced as shrinkage tendency reduced ( 5%) , no need to grind. Material added for shrinkage tendency ( 50%) , same needs to grind Date : 04th Aug 2013

  21. Before action Material added for shrinkage tendency ( 50%) , same needs to grind After action Material reduced as shrinkage tendency reduced ( 5%) , not need to grind. Date : 04th Aug 2013

  22. Before action Sand drop & sand wash rejection/ rework -25 % needs rework After Action Sand drop & sand wash rejection reduced to 2.5 % (inspected qty. 80 nos. sand drop 1 no. & mold damage 1 no.)

  23. SHRIRAM DIAMONDS

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