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shelf-life extension pest disinfestation microbial decontamination

We are currently processing fresh food using Electron beam X-RAYS TECHNOLOGY SAFE FOOD , WE CARE Products treated with ionizing radiation in the our facility. shelf-life extension pest disinfestation microbial decontamination. Son Son Facility Overview. Area: 10 ha

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shelf-life extension pest disinfestation microbial decontamination

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  1. We are currently processing fresh food using Electron beam X-RAYS TECHNOLOGYSAFE FOOD , WE CARE Products treated with ionizing radiation in the our facility

  2. shelf-life extension • pest disinfestation • microbial decontamination

  3. Son Son Facility Overview • Area: 10 ha • Frozen product load and unload areas are to be - 18 degrees C • Fruits and vegetables load and unload areas are to be 5 degrees C • Cool store inventory • Packing house • Facility is to meet the radiation and ozone standards of the United States.

  4. SonSon Quality System Eight SOP Categories • Quality System • Processing • Safety • Dosimetry and Lab Practices • Good Manufacturing Practices (GMP’s) • Hazard Analysis & Critical Control Point (HACCP) • Sanitation • Training

  5. Electron Beam – Xray Technology The primary goal is to deliver a minimum required dose to all parts of the product. There are three essential pieces of technology: • A high-energy electron beam is generated by the accelerator system • The beam is uniformly swept across the product using a magnetic beam scanner • Product is passed through the scanned electron beam in a highly controlled manner using a material handling system

  6. Product and Processing Advantages • Effective, penetrating depth = 60 cm • NOToxic Substances • NOChemical Residue • NORadioactive Isotopes • Treatment in final package • Environmentally and Operationally Safe (On/Off) • Approved as a Phytosanitary treatment by US APHIS

  7. Fundamentals of Electronic Pasteurization Electrons disrupt the DNA chain either destroying or preventing reproduction of the organism. • Irradiation processing has major potential benefits for food safety and plant quarantine: • shelf-life extension • pest disinfestation • microbial decontamination

  8. FILM – LINAC – linac operation • To provide uniform irradiation dose, the small-diameter beam must be scanned over the product using magneticdeflection. Scan Magnet

  9. VIET NAM-Land of tropical fruits

  10. Requirements - Exporter • APHIS • FDA : Chemical residual • Markets and distribution.

  11. Processing Objectives mealy_bug Ceroplastesrubens Fruit fies - eggs Durian Fruit Borer Green Scale

  12. Quarantine treatment • Objective of Irradiation • Prevent establishment of pests • Mortality is NOT necessary • Preventing reproduction IS necessary

  13. Approved doses, Final Rule

  14. Exports to the U.S.: Why use irradiation? • The USDA published a Proposed Rule in June 2005, which will allow the use of irradiation as a quarantine treatment. • 7 CFR Parts 305 and 319 • Objective of Irradiation • Prevent establishment of pests • Mortality is NOT necessary • Preventing reproduction IS necessary

  15. Preclearance – Why? • Expedite Trade • Minimal inspection or monitoring on arrival • Facilitates open trade of high risk commodities • Avoids rejection or delays upon arrival affecting freshness • Quicker access to market • Rejections less costly • Offshore monitoring facilities • Higher level of inspection • Ensure high quality fruit

  16. IRRADIATION OPERATIONAL WORK PLAN Between VIETNAM AND UNITED STATES OF AMERICA June 2008

  17. Preclearance Program Cooperatively work together NPPO APHIS Cooperator

  18. Overview Safeguards and Trace back Systems in place to facilitate trade while minimizing risk Growers Packing Houses Treatment Facility

  19. Enclosed conveyance Insect proof boxes PUC PHC Lot Date Boxes must meet pre-approved configuration (Dose mapping) Rejected as per EPW Addendum • Lot Number • PUC • PHC • Date of Packing • TFC and Location • TIN and Date of • Treatment

  20. Receiving Fruit • Only accept fruit from approved growers/packinghouses • Must arrive in enclosed conveyance and not transported with non-Program fruit • Fruit received in pest-proof boxes, same boxes that fruit will be irradiated in • Treated and untreated fruit must be segregated

  21. Pest Proof boxes be marked with: • International • RADURA • symbol • The words “Treated by Irradiation” or “Treated with Radiation” • Packinghouse code (PHC) • Production Unit Code (PUC) • Packing Date

  22. Pre-Treatment Inspection • Conducted by NPPO and APHIS at Treatment Facility • Addendum specifies • Target pests: • Non-Target pests: • Boxes sampled per Lot: • Suspect fruit cut for further examination • Finding Target or Non-Target pests may be cause for rejection of the lot

  23. Important Definitions: • Target Quarantine Pest: A pest of quarantine significance that will be neutralized by the approved dose • Non-Target Quarantine Pest:A pest of quarantine significance that is not known to be neutralized by the irradiation. These can include: • Adults and pupae of Lepidoptera • Mites • Diseases • Mollusks

  24. ACTIONS ON INTERCEPTIONS OF LIVE PESTS FOUND DURING THE PRECLEARANCE INSPECTION PRIOR TO TREATMENT (From Addendum to OWP)

  25. Treating Fruit • Fruit Treated as per SOPs • Treatment Records kept for 1 year: • Name of Product and quantity • Treatment ID Number (TIN) • Production Unit Code (PUC) • Packinghouse Code (PHC) • Lot Numbers • Evidence of compliance with prescribed treatment (Dosimetry Data - MAX and MIN) • Date of Treatment • Certificate of Treatment

  26. Post Treatment: • Treated articles safeguarded in holding rooms and to prevent unauthorized entry and to prevent re-infestation • Pallets inspected for wood boring insects and conform to ISPM 15 standards • Each pallet load shrink wrapped or tied (except in the case of LD3 air cargo containers) • Treated and non-treated articles separated by a physical barrier to prevent commingling

  27. LOADING & SHIPPING • Container inspected for pests and debris • If pest found then treated • Containers must pest secure connection to facility during loading • Seals placed on containers • PPQ form 203 and Phytosanitary Certificate must accompany shipment • Boxes must leave each marked with: • Lot Number • PUC • PHC • Date of Packing • TFC and Location • TIN and Date of Treatment • And remember…..

  28. Accompanying Documentation • PPQ Form 203, Foreign Site Certificate of Inspection and/or Treatment must include: • Container Number • Seal Number(s) • Phytosanitary Certificate, if known. • Treatment Facility Code (TFC) and Location

  29. We are co-operator

  30. Treatment facility code - USDA

  31. Packing house code

  32. Notes • Residual FDA, quanlity • Clean APHIS, quanlity • Box APHIS, quanlity • Temperature quanlity • Transpotation to … humidify • Information • Forwarder

  33. WELCOME TO SON SON CORP Thank you Contact : 0903937516 - Anh Chương 0989517030 - Anh Hải

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