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Mozal Aluminium Smelter. Smelter Location. 506,000 tpa primary aluminium smelter constructed in two phases Aluminium Pechiney AP30S technology Approx. US$ 2bn total (historical) funding US$ 1.1bn non-recourse project funding, internationally syndicated

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Presentation Transcript
project overview
506,000 tpa primary aluminium smelter constructed in two phases

Aluminium Pechiney AP30S technology

Approx. US$ 2bn total (historical) funding

US$ 1.1bn non-recourse project funding, internationally syndicated

Shareholding BHP Billiton 47%, Mitsubishi 25%, IDC 24%, GOM 4%

Project Overview
slide4

Milestones

14 May 1998 Phase 1go-ahead

18 June 2000 First metal cast

22 December 2000 Last pot started potline 1

21 June 2001 Phase 2 go-ahead

7 April 2003 First metal potline 2

20 August 2003 Last pot started potline 2

Phase 1: 31 months from go ahead to full commissioning,

>US$ 100m under budget

Phase 2: 26 months from go ahead to full commissioning,

>US$ 195m under budget

Two world records ~ in Mozambique

slide5

Phase 2 Achievements

  • Benchmark construction safety record - LTIFR 1.07
  • Zero reportable environmental incidents
  • Construction workforce peaked at 5,033 - 70% Mozambican
  • Excellent IR climate zero manhours lost in 14 million worked
  • US$ 92m expended in the Mozambican economy
slide6

Achievements – Operations

  • Highest pot efficiency for AP30 technology
  • Benchmark anode effect rate of 0.04 per pot per day
  • “Best-in-class” start up for potline 2 in terms of speed, efficiency quality and safety
  • Exceptional metal quality
why mozambique
The project fits within the economic transition in Mozambique which started in the early 90’s

MOZAL

MOZAMBIQUE

MARKET FOR

ENERGY

OPTIMISE

CAHORA BASSA

Economic

Growth

MOZAL

PROJECT

INITIATE A

MEGA PROJECT

Job

Creation

LINKAGES &

INDUSTRIAL PARK

KICKSTART

MOZAMBIQUE

INDUSTRY

COMMUNITY

DEVELOPMENT

Quality of Life

FIGHT POVERTY

Why Mozambique ?
economic impact
Mozal in 2002 = 53% of exports and 28% of imports

2002 real GDP growth 8% (Mozal 2.1%)

Net positive impact on balance of payments around $100m at steady state

Mozambique export earnings US $220m to US $1bn

Economic Impact
local business participation
Phase 2 project spend of US$92m

Expanded operation spending US $3.5m per month on goods and services in local economy

170 active local suppliers, 30 added in last 12 months

Specific programs for Small and Medium Enterprise development

Phase 2 construction (SMEELP) 28 packages

Expanded operation (Mozlink) 12 contracts targeted

Local Business Participation
social contribution
Mozal Community Development Trust established in 2001

Budget of $2m per annum

Focus in immediate vicinity of the smelter

Projects related to community infrastructure, health, small enterprise development, education, sports and culture

Projects screened for sustainability, poverty relief contribution and addressing identified social impacts

Partnering approach with NGO’s and agencies

Social Contribution
  • 700 pupils
  • Grades 6 & 7
  • Water & electricity
  • Sports field
  • Program extended to 4 more schools
  • Secondary school being built
  • Malaria incidence dramatically reduced
revisiting the linkages

MOZAL

MOZAMBIQUE

MARKET FOR

ENERGY

OPTIMISE

CAHORA BASSA

Economic

Growth

MOZAL

PROJECT

INITIATE A

MEGA PROJECT

Job

Creation

LINKAGES &

INDUSTRIAL PARK

KICKSTART

MOZAMBIQUE

INDUSTRY

COMMUNITY

DEVELOPMENT

Quality of Life

FIGHT POVERTY

Revisiting The Linkages
conclusion
Together we make a difference

~ Thank you ~

www.mozal.com

Conclusion