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Factory Chemical Management Systems 工厂化学品管理体系 (FCMS) An integrated solution to harness global RS trend - 管理全球限用物质趋势的一体化解决方案. Bureau Veritas 法国 国际 检验局. Trainer 培训人 : Dr. Manfred Mayer 曼弗莱德 . 迈尔博士 Date 日期 : Sep 21, 2006. For the benefit of business and people. Agenda 议程.

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slide1

Factory Chemical Management Systems

  • 工厂化学品管理体系(FCMS)
  • An integrated solution to harness global RS trend
  • -管理全球限用物质趋势的一体化解决方案

Bureau Veritas

法国国际检验局

Trainer 培训人:

Dr. Manfred Mayer

曼弗莱德.迈尔博士

Date 日期: Sep 21, 2006

For the benefit of business and people

agenda

Agenda议程

Global Restricted Substances (RS) Trends

全球禁用物质的发展趋势

Impact of RS to the Manufacturer / Retailer

禁用物质对制造商/零售商的影响

Integrated Solution: Factory Chemical Management System 一体化解決方案: 工厂化学品管理系统(FCMS)

Case Studies

案例分析

Summary

总述

global green trend why
Global Green Trend: Why? 全球绿色环保趋势,为什么呢?

SellingRS “FREE” Products is a effort for the US and EU retailers because

  • Global trend to restrict hazardous chemicals
  • Retailers take Social Responsibilities
  • Retailers take Environmental Responsibilities
  • 销售不含禁用物质的产品是美国和欧盟零售商的努力目标,因为:
  • 限制使用有害的化学品是全球的发展趋势
  • 零售商需承担社会责任
  • 零售商需承担环境保护责任

BVCPS Seminar

global green trend why1
Global Green Trend: Why? 全球绿色环保趋势,为什么呢?

Shareholder 股东

Performance Expectations

效绩预期

Consumer消费者

Safety Expectations

安全预期

Authorities职能部

Regulatory Expectations

监管预期

NGO非政府组织

Sustainability Expectations

可持续性预期

Retailer / Importer

零售商 / 进口商

Pressure 压力

environmental

Restrictions

环保方面的限制

Labour costs劳动成本

Factory 工厂

Energy costs能源成本

Chem. Industry / Commodity Supplier

化工产业/ 商品供应商

化学品的注册,

估值及行使权指令

(REACH)

Chemical Catastrophe

化学性灾难

Political Crisis

政治危机

Global Ecomomy

全球经济

BVCPS Seminar

consequences of rs incompliance
Consequences of RS incompliance 不遵守限用物质使用规定的后果
  • 财政方面
    • 销售量下降 (不能进口其他国家或者销售产品)
    • 成本方面的考验 (管理不遵守限用物质使用规定造成的局面所产生的成本)
  • 法律方面
    • 回收产品,公司或者其高级管理人员需缴交罚金或者承担责任
  • 声誉方面
    • 对品牌或者公司的声誉造成的损害
  • Financial
    • Reduction in Sales (not being able to import or sell the product)
    • Costs of testing (costs of managing a non-compliance situation)
  • Legal
    • RECALLof product,FINESorLIABILITYfor the company or its senior management
  • Reputational
    • Damageto brand or corporate reputation

BVCPS Seminar

origins of rs in apparel and footwear
Origins of RS in Apparel and Footwear服饰和制鞋工业中限用物质的根源
  • Origins of Hazardous Substances in Products:
    • Constituent of Materials
      • eg. PVC (VC, Dioxins), Asbestos
    • Stabilizers / Plasticisers / Biocides
      • eg. Cadmium, Lead and Organotins in plastics, Chloroorganics
    • Dyes / Paints / Finishes
      • eg. carcinogenic dyes
  • 产品的有害物质的根源:
    • 原料成份
      • 如:PVC (VC, 二氧己 ), 石棉
    • 稳定剂 / 增塑剂 / 抗微生物剂
      • 如:]镉, 塑料中的铅和有机金属, 氯代有机物
    • 染料 /油漆 /内部装修材料
      • 如:致癌染料 

BVCPS Seminar

origins of rs in apparel and footwear1
Origins of RS in Apparel and Footwear服饰和制鞋工业中限用物质的根源
  • Origins of Hazardous Substances in Products:
    • External Contaminants
      • eg. Naphthalene PAH, Phthalates
    • Process Chemicals, Intermediates, Reactive Residues
      • eg. Chromium (VI), Solvents, Isocyanates and many more
    • RS release from Degradation / Metabolization
      • by Sunlight, Heat, NOx Fumes, Sweat, Bacteria, Mould eg. Nitrosamines, Chromates, Nonylphenols
  • 产品的有害物质的根源:
    • 外部污染
      • 如:萘PAH,邻苯二甲酸盐
    • 处理化学品、中间产品和反应残留物
      • 如:铬 (VI), 溶剂, 异氰酸盐和其它物质
    • 从降解过程/新陈代谢过程中产生的限用物质
      • 通过光照、热、有毒烟雾, 渗出,细菌, 模具处理过程产生,如:亚硝胺, 铬酸盐, 壬基苯酚

BVCPS Seminar

in tegrated solution factory chemical management system fcms
Integrated Solution –

一体化解決方案 -

Factory Chemical Management System 工厂化学品管理体系(FCMS)

integrated solution fcms
Integrated Solution – FCMS 一体化解決方案
  • Factory Chemical Management System (FCMS) is designed for the manufacturer in providing a comprehensive solution to minimize the use of the hazardous chemicals
  • It is a specific program to assist the Factory in complying the worldwide legislation and the retailers Restricted Substance specifications
  • 工厂化学品管理系統(FCMS) 是专门为制造商而设计,以提供综合的解决方案,使有害化学品的使用量减少 。
  • 这是一个专业的项目,协助工厂能遵从不同国家的法规及符合零售商的限用物质要求 。

BVCPS Seminar

integrated solution fcms1

供应商链条管理

研讨会 &培训

Integrated Solution - FCMS 一体化解決方案

测试

FCMS 流程:

Testing

原料交付

原料定购

原料供应商

Supplier Chain

Management

内部质量管理

Seminar & Training

采购部门

数据管理

Data Management

定购

物质风险管理类型

Material Risk Profiling

营销部

仓库

咨询

Consultation

零售商

运输

制造和包装

随机检测

产品运输

Random Testing

BVCPS Seminar

integrated solution fcms2
Integrated Solution - FCMS 一体化解決方案

Control System

控制系統

  • 供应商链状管理
    • 清理供应链
      • 签约制造商 – 第一层
      • 零部件 –第二层
      • 原料 –第三层
    • 厂家管理
    • 限用物质监控系统
  • Supplier Chain Management
    • Clean up supply chain
      • Contract Manufacturer – Tier I
      • Parts / Components – Tier II
      • Raw materials – Tier III
    • Vendor management
    • Restricted substances monitoring system

BVCPS Seminar

integrated solution fcms3
Integrated Solution – FCMS 一体化解決方案
  • Testing; Risk Based / Random Testing
    • Raw Materials
    • Semi – finished product
    • Finished product
  • Risk Profiling
    • Risk evaluation on materials
    • Risk evaluation suppliers
  • 检测; 基于风险 /随机检测
    • 原材料
    • 半成品
    • 成品
  • 风险类型
    • 对原料进行的风险评估
    • 对供应商的风险评估

BVCPS Seminar

integrated solution fcms4
Integrated Solution – FCMS 一体化解決方案

Control System

控制系統

  • Production Process Control
    • Risk of cross-contamination analysis
    • Control of auxiliary materials (eg. glue, cleaner and etc.)
    • Check Traceability (eg. labeling, serial nos., track chemicals flow)
  • 生产流程控制
    • 交叉污染风险
    • 辅料控制 (如:胶水, 净化器 等等.)
    • 检查跟踪能力 (如:标签,序列号.,化学品追踪流程)

BVCPS Seminar

integrated solution fcms5
Integrated Solution – FCMS 一体化解決方案

Control System

控制系統

  • Training (External & Internal)
    • To understand RS requirements
    • To understand testing methodologies
  • Data Management
    • Test Report data, Test assignment
    • Database of risk materials and substitutes
    • Vendors database
    • RS-relevant QC data
  • 培训(外部培训和内部培训)
    • 了解禁用物质的要求
    • 了解相关测试方法
  • 数据管理
    • 测试报告数据、测试分配
    • 风险物质及替代品的数据库
    • 厂商数据库
    • 禁用物质相关的质量控制数据

BVCPS Seminar

case studies common findings
Case Studies

案例分析

- Common findings

普遍现象

case studies common findings1
Case Studies – Common findings 案例分析 – 普遍现象
  • 工厂质量控制部门对原料供应商提供的测试报告的内容理解不足。
    • 检测項目是否合理?
    • 是否使用了正确的测试方法?
    • 报告是否过期?
    • 是否对样品进行了特定的描述?
    • 是否为虚假报告?
  • 主要原因– 对报告内容理解不足够
  • Factory QC department has insufficient knowledge in verifying the content of the test reports provided by RAW MATERIAL SUPPLIERS
    • Test parameters assigned properly?
    • Have the right test methods been used?
    • Has the validity of the report expired?
    • Is the sample description specific?
    • Is this a faked report?
  • Root Cause – Insufficient knowledge in evaluating the report content

BVCPS Seminar

case studies common findings2
Case Studies – Common findings 案例分析 – 普遍现象
  • No segregation of RS “Free” and other production lines

没有针对“不含禁用物质”的产品的隔离措施及其它生产线

  • Root Causes – Insufficient understanding in evaluating the chemical properties in the manufacturing process 主要原因 –在生产过程中对其化学性质了解不够。
  • Recommendation – Consultation on production process control, Training of operation staffs 建议 – 生产过程控制的咨询、对操作人员进行培训

BVCPS Seminar

slide18

Case Studies – Common findings 案例分析 – 普遍现象

  • Improper labeling and management in the raw material warehouses

对原料库房标记和管理措施不足夠

  • Root Causes – Lack of traceability and system to separate RS “Free” and other raw materials 主要原因 –缺少分离不含限用物质产品和其它原料的追踪手段和体制

Non- RS- FREE

非- 限用物质- 不含

RS- FREE

限用物质- 不含

BVCPS Seminar

slide19

Case Studies – Common findings 案例分析 – 普遍现象

  • Contamination from auxiliaries such as glue and adhesive tape 来自辅料的污染,如胶水和胶带
  • Root Causes – The auxiliaries are not documented and controlled for RS compliance 根本原因 –辅料不符合关于限用物质的有关规定

BVCPS Seminar

slide20

Summary 总述 (1)

  • Factory Chemical Management System (FCMS)
    • Is a cost effective solution to support management
    • Is a tool to faster achieve RS compliance
    • Is a systematic approach to identify the root cause of RS problems
  • 工厂化学品管理体系(FCMS)
    • 是一个有成本效益的解决方案
    • 以最短的时间达到有效的禁用物料管理
    • 更有效指出问题所在

BVCPS Seminar

slide21

Summary 总述(2)

  • Factory Chemical Management System (FCMS)
    • Improves the RS risk management
    • Supports the factory to faster adapt processes to future RS-challenges
    • Best results when factory receives joint support from Retailers, Test Houses and Chemical Industry.
  • 工厂化学品管理体系(FCMS)
    • 提高禁用物质的风险管理效率
    • 支持工厂快速适应未来关于禁用物质方面的挑战
    • 当工厂得到来自零售商、测试实验室和化学工业部门的联合支持时,将会取得最好的结果。

BVCPS Seminar

bureau veritas a global leader
BUREAU VERITAS: A GLOBAL LEADER法国国际检验局: 世界的主导

COMPANY PROFILE

公司概况

  • Introducing Bureau Veritas, Our Parent Company
    • A service company founded in 1828, specializing in QHSE management (quality, health, safety and environment) and social accountability
    • Worldwide reputation for quality and is recognized and accredited by the largest national and international organizations
    • Constantly adapting its expertise and service offerings to meet the ever-changing requirements of its client base
  • 8法国国际检验局的简介
    • 法国国际检验局的简介成立于1828年,多年来致力于发展在品质、健康、安全及环保方面的管理和尽力承担社会的责任
    • 服务质素誉满全球,同时受到国家及国际多间大型机构的认同和肯定
    • 持续不断更新信息,使我们的专才及服务更紧贴潮流,以迎合瞬息万变的客户要求

BVCPS Seminar

consumer products services division
CONSUMER PRODUCTS SERVICES DIVISION消费品检定服务

COMPANY PROFILE

公司概況

  • A worldwide, one-stop quality assurance service provider to the retail and consumer retail markets, offering:
    • Customized design-to-shelf quality services
    • Testing and evaluations for quality, safety and compliance to international standards
    • Global inspections, audits and social accountability
    • A commitment to work as your partner and help meet your needs for quality, speed-to-market, profitability and brand protection
  • 我们致力于为零售和销售品市场,提供一个全球性及一站式的品质保证服务,包括: :
    • 监察商品从设计到销售的质素
    • 测试和评估商品的品质、安全程度及是否符合国际标准
    • 环球性的检定、审察和社会责任
    • 帮助您和您的合作伙伴,使产品符合品质要求、更迎合市埸、有效益和维持品牌形象

BVCPS Seminar

bvcps greater china network

BVCPS Inspection Office

法国国际检验局消费品服务部的办事处

BVCPS Laboratory/Inspection Office

法国国际检验局消费品服务部的实验室 / 分公司

BVCPS GREATER CHINA NETWORK大中华网络

COMPANY PROFILE

公司概況

Qingdao

CHINA

Nanjing

Shanghai

Hangzhou

Ningbo

Wenzhou

Xiamen

Taipei, Taiwan

Shenzhen

Guangzhou

Hong Kong

BVCPS Seminar

our core services qa helping throughout the supply chain

Manufacturing

制造

Assure Product Meets Specification 产品符合规格保证

  • In-Production, During &
  • Final Random Inspections
  • 生产期间及最后的
  • 随机检查
  • Test For:
  • 测试项目包括:
  • --Regulatory Compliance
  • 符合规格程度
  • --Performance
  • 性能
  • --Construction
  • 结构
  • --Packaging
  • 包装
  • --Specialized Product Requirements
  • 专业产品的要求
OUR CORE SERVICES: QA HELPING THROUGHOUT THE SUPPLY CHAIN 核心服务: 协助顾客在整个供应链得到品质保证

Concept/Design 概念/ 设计

Wholesale/ Retail

批发/ 零售

Consumer 顾客

Assess Consumer Receptivity & Next Steps消费者的接受力

评估

Sourcing/ Material

来源/ 物料

Verify Readiness for Production

生产准备的核实

Develop Product, manage Risk and Reduce Time to Market 产品发展,

风险管埋及节省时间

Benchmark Product Success & Confirm Ongoing Compliance

维持产品成功及持续附合要求

• Risk Assessments .

风险评估

• Design Evaluations

设计估值

• Identification of

Regulations & Standards

管理及标准辨认

• Quality Assurance Program Development

品质保证计划的发展

• Technical Training

技术培训

• Specification Development

规格发展

  • Factory Audits
  • 工場审察
  • Social Accountability Audits
  • 社会的责任审察
  • Incoming Quality Control Inspections
  • 品质管理检察
  • Pre-Production Testing of Materials
  • 生产前材料测试

•Consumer Return Evaluations

顾客评估

• Consumer Focus Groups

顾客研究小组

• Sensory Panels

感官评审小组

• Failure Analysis

不合格的样品分析

• Recall Support

后期支持

•Compliance Testin

条例遵从测试

• Comparison Testing

对照的测试

• Product Line Review

生产线回顾

• On-Going Technical Training

持续的技术培训

BVCPS Seminar

bureau veritas a global leader1
BUREAU VERITAS: A GLOBAL LEADER法国国际检验局: 世界的主导

Introduction of Analytical Division

法国国际检验局消费品服务部化学分析部的简介

BVCPS Seminar

introduction

FIBER DIVISION (2,000 sq. ft, 60+ staffs) 纤维分析部(2,000平方呎, 超个60位员工)

CARE LABEL, FIBER IDENTIFICATIONS (SOFTLINES)

-卷标, 纤维成份分析

ANALYTICAL DIVISION [30,000 sq. ft, 160 staffs] 化学分析部 (30,000呎, 160位员工)

CHEMICAL TESTS FOR SOFTLINE, HARDLINE & ELECTRICAL PRODUCTS -纺织品, 硬件和电器用品的测试

INTRODUCTION简介

Analytical Services

商品分析服务

Kwai Chung

葵涌

BVCPS Seminar

introduction1
INTRODUCTION简介

Analytical Services

商品分析服务

  • CHEMICAL DIVISION [15,000 sq. ft, 160 staffs) 化学分析部(15,000平方呎, 160位员工)
  • CHEMICAL TESTS FOR TOYS, FOOD AND PREMIUMS --玩具和食物的测试

Kowloon Bay

九龙湾

MICRO DEPARTMENT [1,000 sq. ft, 10 staffS) 细菌测试部 (1,000 平方呎, 10位员工)

CHEMICAL TESTS FOR TOYS, FOOD AND PREMIUMS 玩具和食物的测试

BVCPS Seminar

the bvcps advantage
THE BVCPS ADVANTAGE法国国际检验局消费品服务部的优点

WHY PARNTER WITH US?

为何选择我们?

  • Customized service
  • Highly professional staff
  • Sensitive to client turnaround time
  • Worldwide network
  • Years of extensive technical expertise in a variety of consumer products
  • Technical support from design through production
  • Program support in the US and vendor support globally
  • 称心的顾客自订服务
  • 高度专业的员工
  • 迅速准确的测试服务
  • 庞大的环球网络
  • 广泛的技术专才
  • 从设计到生产的全面技术支持
  • 环球的客户支持服务

A committed partnership based on integrity, teamwork, and customer focus.

诚实守信、倾力合作和以客为尊的可靠伙伴关系。

BVCPS Seminar

slide30

Analytical Services商品分析服务

CONTACT

联络方法

BUREAU VERITAS HONG KONG LTD.

Kwai Chung Office葵涌办公室:

Unit 301 - 302, 3/F., Vanta Industrial Centre, 21 – 33 Tai Lin Pai Road, Kwai Chung, Hong Kong

Contact person 联络人:

General 一般事务

Ms. Kammy Cheung (Tel: 852-24941177; Email: kammy.cheung@hk.bureauveritas.com)

Mr. Olun Chan (Tel: 852-24944397; Email: olun.chan@hk.bureauveritas.com)

Ms. Tracy Lee (Tel: 852-24944691; Email: tracy.lee@hk.bureauveritas.com)

Technical 技术支持

Dr. Samuel Wong (Tel: 852-24941482; Email: samuel.wong@hk.bureauveritas.com)

Dr. Christopher Tam (Tel: 852-24941163; Email: christopher.tam@hk.bureauveritas.com)

Marketing 项目管理

Ms. Bonnic Chung (Tel: 852-24944388; Email: bonnic.chung@hk.bureauveritas.com)

BVCPS Seminar