Section 1 An Overview of Extraction Techniques for Medicinal and Aromatic Plants
An Overview of Extraction Techniques for Medicinal and Aromatic Plants A wide range of technologies is available for the extraction of active components and essential oils from medicinal and aromatic plants. The choice depends on the economic feasibility and suitability of the process to the particular situation. Extraction: involves the separation of medicinally active portions of plant or animal tissues from the inactive or inert components by using selective solvents in standard extraction procedures.
Extraction: A Separation and Isolation Technique General Principles An extraction solvent must readily dissolve the substance to be extracted, yet it must be only sparingly soluble in the solvent from which the desired substance is to be extracted. Also, it should extract only the desired substance or as small an amount as possible of any other substance present; it should not react chemically with the solute in an undesirable way, and it should be easily separated from the desired solute after extraction. This last requirement can be met if the solvent is low-boiling and easily removed by distillation.
General Methods of Extraction of Medicinal Plants: • * Maceration • In this process, the whole or coarsely powdered crude drug is placed in a stoppered container with the solvent and allowed to stand at room temperature for a period of at least 3 days with frequent agitation until the soluble matter has dissolved. The mixture then is strained, the marc (the damp solid material) is pressed, and the combined liquids are clarified by filtration or decantation after standing. • *Infusion • Fresh infusions are prepared by macerating the crude drug for a short period of time with cold or boiling water. These are dilute solutions of the readily soluble constituents of crude drugs. • *Digestion • This is a form of maceration in which gentle heat is used during the process of extraction. It is used when moderately elevated temperature is not objectionable.
*Decoction • In this process, the crude drug is boiled in a specified volume of water for a defined time; it is then cooled and strained or filtered. This procedure is suitable for extracting water-soluble, heat-stable constituents. • *Percolation • This is the procedure used most frequently to extract active ingredients in the preparation of tinctures and fluid extracts. A percolator (a narrow, cone-shaped vessel open at both ends) is generally used.
*Hot Continuous Extraction (Soxhlet) • In this method, the finely ground crude drug is placed in a porous bag made of strong filter paper, which is placed in chamber E of the Soxhlet apparatus. The extracting solvent in flask A is heated, and its vapors condense in condenser D. The condensed extractant drips into the thimble containing the crude drug, and extracts it by contact. When the level of liquid in chamber E rises to the top of siphon tube C, the liquid contents of chamber E siphon into flask A. This process is continuous and is carried out until a drop of solvent from the siphon tube does not leave residue when evaporated. • The advantage of this method, compared to previously described methods, is that large amounts of drug can be extracted with a much smaller quantity of solvent.
* Ultrasound Extraction (Sonication) • The procedure involves the use of ultrasound with frequencies ranging from 20 kHz to 2000 kHz; this increases the permeability of cell walls and produces cavitation. • * Supercritical Fluid Extraction • Supercritical fluid extraction (SFE) is an alternative sample preparation method with general goals of reduced use of organic solvents and increased sample throughput. The factors to consider include temperature, pressure, sample volume, analyte collection, modifier addition, flow and pressure control, and restrictors. Generally, cylindrical extraction vessels are used for SFE and their performance is good beyond any doubt.
1 - CO2 container; 2, 6 – safety valves; 3 – gas filter; 4 - ethanol bath for gas cooling (-22°C); 5 – pump; 7 – pressure gauge; 8 – valve; 9 – extractor; 10 – water bath; 11 – micro valve; 12 – separators; 13 – extract removal valves; 14 – extra valve; 15 – flow meter.
The collection of the extracted analyte following SFE is another important step: significant analyte loss can occur during this step, leading the analyst to believe that the actual efficiency was poor. There are many advantages to the use of CO2 as the extracting fluid. In addition to its favorable physical properties, carbon dioxide is inexpensive, safe and abundant. But while carbon dioxide is the preferred fluid for SFE, it possesses several polarity limitations. Solvent polarity is important when extracting polar solutes and when strong analyte-matrix interactions are present. Organic solvents are frequently added to the carbon dioxide extracting fluid to alleviate the polarity limitations. Of late, instead of carbon dioxide, argon is being used because it is inexpensive and more inert.
Steps Involved in the Extraction of Medicinal Plants In order to extract medicinal ingredients from plant material, the following sequential steps are involved: Size Reduction The dried plant material is disintegrated by feeding it into a hammer mill or a disc pulverized which has built-in sieves. The objective for powdering the plant material is to rupture its organ, tissue and cell structures so that its medicinal ingredients are exposed to the extraction solvent. Furthermore, size reduction maximizes the surface area, which in turn enhances the mass transfer of active principle from plant material to the solvent.
* Extraction • Extraction of the plant material is carried out in three ways: • Cold aqueous percolation • Hot aqueous extraction (decoction) • Solvent extraction (cold or hot) • * Filtration • The extract so obtained is separated out from the marc (exhausted plant material) by allowing it to trickle into a holding tank through the built-in false bottom of the extractor, which is covered with a filter cloth. The marc is retained at the false bottom, and the extract is received in the holding tank. From the holding tank, the extract is pumped into a filter to remove fine or colloidal particles from the extract.
* Concentration The enriched extract from percolators or extractors, is fed into a wiped film evaporator where it is concentrated under vacuum to produce a thick concentrated extract. The concentrated extract is further fed into a vacuum chamber dryer to produce a solid mass free from solvent. Or the concentration could be done using Rotary Evaporation which is a technique that employs a rotary evaporator (also called a “rotavap”) in order to remove excess solvents from samples by applying heat to a rotating vessel at a reduced pressure. An important concept that this technique applies is that liquids boil when the vapor pressure is equal to the external pressure or atmospheric pressure. The machine utilizes a lower pressure than atmospheric pressure which allows solvents to boil at lower temperatures. Furthermore, the rotation increases the surface area and therefore evaporation proceeds more rapidly.
Fractionation Fractionation is a separation process in which a certain quantity of a mixture (solid, liquid, suspension) is divided up in a number of smaller quantities (fractions) in which the composition varies according to a gradient. Fractions are collected based on differences in a specific property of the individual components.
Water Acetic Acid Ethlene glycol Methanol Ethanol Isopropanol Pyridine Acetonitrile Nitro methane Diethyl amine Aniline Dimethyl sulfoxide Ethyl acetate Dioxane Acetone Dichloromethane Tetrahydrofuran • Dicholoromethane Chloroform Diethyl ether Benzene Toluene Xylene Carbon tetrachloride Cyclohexane • Hexane • Pentane Polar Non-polar