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Discover innovative solutions for tool monitoring, CNC quality control, and advanced manufacturing technology u2013 tailored for key markets in the Asia Pacific region, including:<br>ud83cuddf9ud83cudded Thailand | ud83cuddeeud83cuddf3 India | ud83cuddf0ud83cuddf7 South Korea | ud83cuddefud83cuddf5 Japan | ud83cuddf8ud83cuddec Singapore<br>ud83cuddf2ud83cuddfe Malaysia | ud83cuddf5ud83cudded Philippines | ud83cuddeeud83cudde9 Indonesia | ud83cuddfbud83cuddf3 Vietnam | ud83cudde6ud83cuddfa Australia<br><br>ud83dudce5 Download the E-Catalog to explore:<br>u2705 Cutting-edge technologies for every industry<br>u2705 Solutions tailored for Asia Pacific markets<br>u2705 Comprehensive support for your production needs<br><br>ud83dudcac Contact Us:<br>ud83dudccc Ms. Supitcha<br> ud83dudce7 Email: supitcha_a@ptsc.co.th
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P r e c i s i o n To o l i n g S e r v i c e s C o . , L t d . ( P T S C ) Digital Way Group WORLDWIDE LEADER IN POWER MONITORING Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
P r e c i s i o n To o l i n g S e r v i c e s C o . , L t d . ( P T S C ) K . S u p i t c h a | 0 8 1 - 8 5 1 5 4 5 1 | S u p i t c h a _ a @ p t s c . c o . t h Programme de présentation DIGITAL WAY Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
Digital Way SAS was founded in 1992 in Saint-Étienne, France. Since then, we have been developing tool monitoring systems based on power measurement for the machining industry. Since 2008, we have become the leaders of our market in France, and we have sold more than 13,000 systems worldwide and have earned a reputation performance and machine tool market. for quality unequaled in the Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
A GLOBAL ACTIVITY United States (2012) Canada (2012) Mexico (2013) Russia (2019) China 2015) South Korea (2015) Japan (2017) France HQ Germany (2011) Italy (2011) Swiss Spain (1999) Poland (2013) Hungary (2014) Turkey (2014) India (2019) Thailand (2017) Malaysia (2018) Indonesia (2018) Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th 2022 Since 1992, we have sold more than 14,000 systems worldwide, and have earned a reputation for unequaled performance and quality in the machine tool market.
European Customers USED AND VALIDATED BY THE MAJOR MACHINES MANUFACTURERS IN EUROPE Benteler Burger Chiron Continental Daimler Fraunhofer Fritz Winter Licon Mauser Mercedes Okuma SKF SW Unitech Airbus Amtek Jaguar Ryobi Volkswagen Winkhaus Witzig & Frank Opel Parker Reika Samag Bosch Borg Warner FCA Grob Airbus Almac Centre et metaux Donze Baume GF Imoberdorf Kaba Mikron Precitram Ariane Group Le Belier Comau Fives FM John Deere Montupet Precise PSA Renault Safran Valeo PCI Créneau Industriel DASSAULT Defontaine FCA Jobs Mitsubishi Pierburg Riello Technodelta Vigel Alenia Berardi Bosch BTB Comau Ducati Famar Delphi Starrag Willemin Macodel Bosch Excetar Fagor Renault Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
Our Customers in North America MORE THAN 2000 UNITS ALREADY IN FUNCTION IN USA/CANADA/MEXIQUE General Motors Linamar Magna Chrysler Ford General Motors Mercury marine SMW Borg Warner Bosch Linamar TRW Volkswagen Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
Our Customers in Asia MORE ALREADY INSTALLED; THAN 1500 SYSTEMS Doosan DIC Capsa CAC Catcher Donfeng DPCA Gac-Fiat KAI Mando Hyundai Great Wall Motors Shangan NTC Komatsu Horkos Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Tool Wear and Breakage Monitoring System Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Tool Wear and Breakage Monitoring System 1 ■ WHAT’S THE POINT 2 TOOL BROKEN DETECTION TOOL LIFE OPTIMIZATION Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th 3 REDUCE SCRAP PRODUCTION
WattPilote Tool Wear and Breakage Monitoring System ■ HOW IT PROFITABLE Optimize your process and increase your productivity Monitor the condition of ALL tools used in your manufacturing process for: ■ Ensure broken tool detection ■ Improve tool life ■ Reduce scrap production ■ Protect your machine, tools and parts ■ Reduce cycle time Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Tool Wear and Breakage Monitoring System ■ BY WHAT MEANS BASED ON POWER MEASUREMENT Easy installation in the electrical cabinet: ■ NO mechanical modification ■ Possible installation on existing machine MONITORING OF SPINDLES AND / OR AXES AVAILABLE FROM 100W TO 100kW Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Tool Wear and Breakage Monitoring System ■ FOR WHICH APPLICATION Machining centers Single 1 controlled motor | axis or spindle | up to 120 different machining cycles Special machines and Transfer Transfer 1 controlled motor | axis or spindle | up to 15 different machining cycles Machines with 2, 3 or 4 spindles Dual, Triple, Quad 2, 3 or 4 controlled motors | spindles | 2, 3 or 4 x 120 different machining cycles Lathes or turning centers Turning 3 controlled motors | 2 x axis + 1 x spindle | 3 x 120 different machining cycles Grinding or balancing machine Contact 1 controlled motor | axis or spindle | up to 120 different machining cycles Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Tool Wear and Breakage Monitoring System ■ UNIQUE POWER MEASUREMENT TECHNOLOGY Most important: Precise Measurement ■ Vectoral power measurement processor Specially designed and developed for the spindles of Machine tool ■ 16-bit signal resolution Sensitivity of 0.0015% of the measurement scale is for a 32kW system with a resolution of 0.5W ■ Compact system A single box containing measurement and control simplifies cabling and limits possible sources of problems Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Tool Wear and Breakage Monitoring System ■ WHAT DIFFERENCES Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Tool Wear and Breakage Monitoring System ■ 3 LEVELS FOR MONITORING Power - Tool breakage - Tool missing - Doble machining Energy - Tool wear - Tool missing Power Derivative - Multi-Head spindle monitoring - Milling inserts monitoring Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Tool Wear and Breakage Monitoring System ■ REAL TIME MONITORING Post-Process Monitoring In Process Monitoring 1.87 SECOND FASTER FOR EVERY TOOL CHANGE Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WP_VISU_C & WP_VISU_CN_C USER-FRIENDLY GRAPHICAL INTERFACES BASED ON WINDOWS / LINUX ■ GRAPHIC SETTING OF PARAMETERS ■ EVENT LOG VISUALIZATION ■ WEAR STATISTICS Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Tool Wear and Breakage Monitoring System ■ APPLICATION EXAMPLE Tool 1: Insert milling cutter D50 Material: Steel 1 S235 JRG2C+C 500 rpm with 200mm/min feed rate Teach cycle with 5 inserts Cycle with only 4 inserts Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Tool Wear and Breakage Monitoring System ■ MULTI-SPINDLE HEAD Example : 5x5mm drills Corrected Power Derivative signal Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Tool Wear and Breakage Monitoring System ■ MULTI-SPINDLE HEAD Breakage of one of the 5x5mm drills Corrected Power Derivative signal Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Tool Wear and Breakage Monitoring System ■ WEAR DETECTION Milling application: New Tool Milling application: Worn tool Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Tool Wear and Breakage Monitoring System ■ 4 SPINDLES MACHINE Spindle 1 Spindle 2 First cycle Spindle 3 Spindle 4 Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Tool Wear and Breakage Monitoring System ■ 4 SPINDLES MACHINE Spindle 1 Spindle 2 After 300 cycles Spindle 3 Spindle 4 Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
Tool Wear and Breakage Monitoring System WattPilote ■ ADAPTABLE TO ANY TYPE OF MACHINE WATTPILOTE IS ALSO AVAILABLE IN MULTI- CHANNEL VERSION FOR APPLICATIONS WHERE IT IS NECESSARY TO MONITOR MULTIPLE MOTORS. MANY INTERFACES AVAILABLE Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Tool Wear and Breakage Monitoring System ■ KEY POINTS Proven and Unequaled Technology ► ADOPTED BY MOST MAIN OEM / USERS The Highest Level of Performance ► WHATEVER APPLICATION Easy Installation / Convivial Interface ► NO MECHANICAL MODIFICATION A unique solution for all Machines ► ONLY ONE BOX CONTAINS SENSOR AND CONTROLER Powerful and Friendly SoftWare ► FOR QUICK START-UP Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Machining optimization - Adaptive control Special application ■ Machining optimization using adaptive control Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Machining optimization - Adaptive control ■ HOW IT PROFITABLE Optimize your process and increase your productivity Monitor the condition of ALL tools used in your manufacturing process for: ■ Ensure broken tool detection ■ Improve tool life ■ Reduce scrap production ■ Protect your machine, tools and parts ■ Reduce cycle time Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Machining optimization - Adaptive control ■ FOR WHICH APPLICATION Rough part milling Long machining Variable thickness machining Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Machining optimization - Adaptive control ■ HOW IT WORKS Rough part milling Long machining Variable thickness machining Example of machining program – Siemens 840D M3 S2000 H20=1 G0 G90 X100 Y200 Z=Z_START; M124 G1 G90 Z=Z_MAX F=1000 G0 G90 Z=Z_INIT M125; Spindle rotation and process number selection Move to the starting position Start of monitoring - Function M124 Machining End of machining Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Machining optimization - Adaptive control ■ HOW IT WORKS Power (in Watts) 1000 800 600 400 200 0 Time Override (in %) 200 150 100 50 0 Time M3 S2000 H20=1; G0 G90 X100 Y200 Z=Z_START; M124 G1 G90 Z=Z_MAX F=1000 G0 G90 Z=Z_INIT M125; Spindle rotation and process number selection Move to the starting position Start of monitoring - Function M124 Machining End of machining Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Machining optimization - Adaptive control ■ HOW IT WORKS Power (in Watts) 1000 800 600 400 200 0 Time Override (in %) 200 150 100 50 0 Time M3 S2000 H20=1; G0 G90 X100 Y200 Z=Z_START; M124 G1 G90 Z=Z_MAX F=1000 G0 G90 Z=Z_INIT M125; Spindle rotation and process number selection Move to the starting position Start of monitoring - Function M124 Machining End of machining Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Machining optimization - Adaptive control ■ HOW IT WORKS Power (in Watts) 1000 800 600 400 200 0 Time Override (in %) 200 150 100 50 0 Time M3 S2000 H20=1; G0 G90 X100 Y200 Z=Z_START; M124 G1 G90 Z=Z_MAX F=1000 G0 G90 Z=Z_INIT M125; Spindle rotation and process number selection Move to the starting position Start of monitoring - Function M124 Machining End of machining Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Machining optimization - Adaptive control ■ HOW IT WORKS Power (in Watts) 1000 800 600 400 200 0 Time Override (in %) 200 150 100 50 0 Time M3 S2000 H20=1; G0 G90 X100 Y200 Z=Z_START; M124 G1 G90 Z=Z_MAX F=1000 G0 G90 Z=Z_INIT M125; Spindle rotation and process number selection Move to the starting position Start of monitoring - Function M124 Machining End of machining Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Machining optimization - Adaptive control ■ HOW IT WORKS Power (in Watts) 1000 800 600 400 200 0 Time Override (in %) 200 150 Feedrate without WattPilote 100 50 0 Time M3 S2000 H20=1; G0 G90 X100 Y200 Z=Z_START; M124 G1 G90 Z=Z_MAX F=1000 G0 G90 Z=Z_INIT M125; Spindle rotation and process number selection Move to the starting position Start of monitoring - Function M124 Machining End of machining Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
WattPilote Machining optimization - Adaptive control ■ HOW IT WORKS Power (in Watts) 1000 800 600 400 200 0 Time Override (in %) 200 150 Feedrate without WattPilote 100 50 0 Time Feedrate without WattPilote = 100 % Average of feedrate with WattPilote = 120 % Time saved = 20% Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
Industry 4.0 CyberMachine – Architecture Siemens 840D Plateform Cloud Supervision software DataBase SafePilote Internet & Security Mobile System WattPilot e Machine Ethernet Network CyberMachine Data Base & Processing Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
A worldwide presence Digital Way SAS 1, chemin des Chaux F-42000 Saint-Etienne France Tel: +33 (0)4 77 74 92 50 Digital Way Germany Walter Kolb Str, 9-11 60594, FRANKFURT / MAIN Deutschland Tel: +49 (0)69 9621 7664 Mobile: +49 176 63 66 83 39 Digital Way Italy Via G. A. Borelli 12 20146 Milano Italia Mobile: +39 342 14 32 840 Digital Way China Room 1102-R16,16, Building 1 No.2020, West Zhongshan Road Xuhui District 200235 Shanghai, RPC Tel: +86 021 60130190-8023 Mobile: +86 137 7436 0430 elliot.chen@digitalwaygroup.com Digital Way, Inc. 305 West Big Beaver Road Suite 200 • Troy MI 48084 • USA Mobile: 1-805-433-2820 Digital Way, Inc. 6443 Stoney View Lane Unit #5 • Simi Valley CA 93063 • USA Mobile: 1-805-433-2820 john.cosic@digitalwaygroup.com john.cosic@digitalwaygroup.com contact@digitalwaygroup.com www.digitalwaygroup.com joachim.hoelss@digitalwaygroup.com franco.angiolini@digitalwaygroup.com HSC SYSTEM 19, Jalan Sungai Burung W 32/W, Bukit Rimau, 40460 Shah Alam Selangor, Malaysia Tel: +603-5525 2901 yowtee@gmail.com www.hscsystem.com.my ROBOTECK Blv. Diaz Ordaz 2874 Int. 108 Col. Jardines de Irapuato Irapuato – Guanajuato C.P. 36600 - Mexico Tel: +52 (462) 962-5265 contacto@roboteck.com.mx www.roboteck.com.mx AI-TECH 43-300 Bielsko-Biała ul. Legionów 26/28 Polska Tel: +48 668 828 897 digitalway@ai-tech.com.pl www.ai-tech.com.pl NK Works 2-17-17, Iwamoto-cho, Chiyoda-ku, Tokyo 101-0032 Japan Tel : +81 03-3864-5411 info@nk-works.co.jp www.nk-works.co.jp DANFFOR Pol. Ind. Matsaria, 2 Pab. 10 E-20600 Eibar España Tel: +34 943 820 464 danffor@danffor.com www.danffor.com PTSC 88 Nimitkul Tower, 3rd floor Rama 9 Soi 57/1 Suanluang, Bangkok, 10250 Thailand Tel: 081-8515451 Supitcha_a@ptsc.co.th www.ptsc.co.th Tempo CNC Topcular Mh. Ferhatpaşa Cd. Apek Üretmen C Blok No:210 Bayrampaşa İstanbul, Turkey Tel: +90 0212 565 37 36 sales@tempocnc.com www.tempocnc.com K-Tech 14322 #E-1208 SK-Technopark 60 Haan-ro, Gwangmyeong-si Gyeonggi-do,14322 Republic.of Korea Tel: +82-2-803-0980 www.ktechtool.com ktech010@gmail.com Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th
P r e c i s i o n To o l i n g S e r v i c e s C o . , L t d . ( P T S C ) Digital Way Group Contact : K.Supitcha (M:081-8515451) | supitcha_a@ptsc.co.th