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HRS HEAT EXCHANGERS. Company presentation. INTRODUCTION. HRS Heat Exchangers is a fully owned subsidiary of the HRS Group. Since 1981, HRS has designed, manufactured and sold heat exchanger technology and process systems for many different industries.

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HRS HEAT EXCHANGERS

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HRS HEAT EXCHANGERS

Company presentation


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INTRODUCTION

  • HRS Heat Exchangers is a fully owned subsidiary of the HRS Group. Since 1981, HRS has designed, manufactured and sold heat exchanger technology and process systems for many different industries.

  • Within the group, HRS Heat Exchanger’s activities are the design, manufacturing and sales of the following products:

    • Tubular heat exchangers.

    • Scraped surface heat exchangers.

    • Plate heat exchangers.

    • Piston pumps.

  • Our products are marketed and sold through the six HRS group companies and a vast network of agents, OEM’s and final customers.


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THE HRS GROUP: A GLOBAL OPERATION

UK

HRS Heat Exchangers, Ltd.

HRS HEVAC, Ltd.

HeatExchangerSpares.com

Design - Sales

Germany

HRS Heat Exchangers,. GmbH.

Design - Sales

India

HRS Process Systems, Pvt. Ltd.

Design - Sales - Manufacturing

USA

HRS Process Technology, Inc.

Design - Sales

Peru

HRS Heat Exchangers Latino America, SAC.

Design - Sales

Spain

HRS Heat Exchangers, S.L.U.

Design - Sales - Manufacturing

United Arab Emirates

HRS Funke Heat Exchangers ,FZCO.

Design - Sales


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CORRUGATED TUBE HEAT EXCHANGERS

  • HRS Heat Exchangers applies corrugated tubes in the heat exchangers it manufactures. Corrugated tubes heat exchangers provide interesting advantages compared to smooth tube heat exchangers:

    • Corrugation disrupts the boundary layer near the tube wall.

    • Corrugation introduces extra turbulence.

    • Extra turbulence means less fouling.

    • Corrugation increases heat transfer.

    • Corrugated tubes allows for more economic designs.


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MULTI TUBULAR HEAT EXCHANGERS


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PASTEURIZATION: MX SERIES

  • The MX series is developed especially for food and pasteurization applications. It is designed with a removable tube bundle. This allows for product to product heat recovery. The compact header design makes it possible to fit a lot of heat transfer area in a very small space:

  • Features:

    • Compact header design, easy maintenance.

    • Removable tube bundle.

    • Corrugated tubes.

    • Heating / cooling / product to product heat transfer.

    • High degrees of energy recovery.

    • Small footprint.


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TUBE IN TUBE HEAT EXCHANGERS


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OTHER TUBULAR HEAT EXCHANGERS


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UNICUS: DYNAMIC SCRAPED SURFACE HEAT EXCHANGER

  • HRS Heat Exchangers has developed the Unicus for applications where corrugated tubular heat exchangers can no longer perform:

    • High fouling applications.

    • Very viscous fluids.

  • For these applications it is necessary to keep the heat transfer surface clean at all times. Also it is important to mix the fluid and increase the heat transfer. This is exactly what the Unicus does.

  • The Unicus is a dynamic scraped surface heat exchanger. It outperforms normal shell and tube heat exchangers, works fouling free and has high heat transfer rates. The Unicus can work with delicate products (food industry) and big particles, without damaging the products integrity.


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UNICUS: DYNAMIC SCRAPED SURFACE HEAT EXCHANGER

The Unicus is a shell and tube exchanger. Each interior tube contains a scraped bar with scraper elements. The reciprocal movement of the scraped bar mixes the fluid and keeps heat transfer rates high. The scraper bars are moved by means of a hydraulic drive or pneumatic drive system.

The scrapers continuously clean the tube wall and remove any formation of fouling layers. Zero fouling means that shutdowns for heat exchanger cleaning reduced. Less downtime results in a more economic operation.

Various types of scraper elements can be fitted. The scraper type depends on the type of application and product.


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UNICUS: DYNAMIC SCRAPED SURFACE HEAT EXCHANGER

  • U SERIES

  • Food grade and industrial design.

  • Materials: AISI 304 / 316L.

  • Area:0,7 to 10 m2 (Food grade models).

  • up to 100 m2 (Evaporator models).

  • Applications:

    • Condensation.

    • Heating / cooling.

    • Evaporation.

    • Medium to high viscosities.

    • Big particle size.

      Industries:

    • Food industry.

    • (Petro) chemical.

    • Environmental.

    • Biomass.

    • Pulp and paper.


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PLATE HEAT EXCHANGERS

The plate heat exchanger consists of a series of heat transfer plates (separated between gaskets) which are fixed between a fixed plate and a pressure plate.

The plate heat exchanger contains a lot of heat transfer area in a very small space. Each plate has a corrugate profile for increasing heat transfer.

The plate heat exchanger is an economic solution for no fouling applications with low viscosity products.


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PLATE HEAT EXCHANGERS

  • PHE SERIES

  • Industrial design.

  • Materials:AISI 304 / 316L.

  • Area:0,1 to 1400 m2.

  • Applications:

    • Steam.

    • Water.

    • Heating / cooling.

    • Low viscosities.

      Industries:

    • (Petro) chemical.

    • Heating and ventilation (HVAC).

    • (Waste) water.

    • Heat recovery.


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EVAPORATORS

HRS Heat Exchangers applies the corrugated tube heat exchangers and the Unicus scraped surface heat exchanger as evaporators. The corrugated tube heat exchangers are applied for low viscosity evaporation without fouling. The Unicus evaporators are applied for concentrating to high dry matter contents. In these cases fouling and high viscosities are often a problem.

HRS Heat Exchangers applies these evaporators in a forced recirculation setup. Multi effect evaporation and evaporation with mechanical vapor recompression can be applied.


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PISTON PUMP

HRS Heat Exchangers has developed a positive displacement piston pump for applications closely related to Unicus applications: delicate and viscous food products.

The piston pump is able to pump food stuff with large particulates without damaging the structure of the product.

In many occasions the piston pump and the Unicus are applied for offering the best solution for pumping and heat treatment of food products.


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PISTON PUMP

  • BP SERIES

  • Food grade design.

  • Materials:AISI 304 / 316L.

  • Flow rates: 1 to 12 m3/hr.

  • Pressures: up to 30 bar.

  • Applications:

    • Food products.

    • Big particles.

      Industries:

    • Food industry


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DESIGN

Thermal design:

HRS Heat Exchangers uses in house developed software for the design of its heat exchangers. The program contains special developed correlations for the corrugated tube heat exchangers and the scraped surface heat exchangers.

Mechanical design:

HRS Heat Exchanger can design to the following mechanical design codes:

PD5500

AD2000 Merkblätter

ASME


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QUALITY

  • HRS Heat Exchangers holds the following certificates:

  • Quality:

    • ISO 9001 Certificate by TÜV Management Service GmbH.

  • Environmental:

    • ISO 14001 Certificate by TÜV Management Service GmbH.


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APPLICATIONS

FOOD INDUSTRY

Beverages:

Juices (pulpy), carbonated drinks, coffee, beer, wine etc.

Fruits and vegetables:

Concentrated juice, fruit mash, fruit puree, diced fruit, fruit preparation, fried vegetables, tomato products.

Dairy:

UHT milk, condensed milk, cheese sauce, yoghurt, desserts, ice cream, whey concentrates.

Convenience food:

Eggs products, baby food, sauces, mashed potatoes, fats, oils, ketchup, mayonnaise.

Protein industry:

Viscera, MDM, chicken pieces, blood treatment, pork meat, frying, chilling.

Bakery and confectionary:

Chocolate, fruit filling, gelatin, syrups, bread mix, starch.

Process industry

Pharmaceutical / cosmetics:

Water for injection, lotions, emulsions, body creams.

(Fine) chemical industry:

Condensing fluids, thermal fluid heating and cooling, gas cooling, air cooling, benzene, toluene, polymers.

Petrochem/refining industry:

Water heating/cooling, ethanol, propane gas, nitrogen, air.

Power generation:

Engine water cooling, exhaust gas cooling.

ENVIRONMENTAL INDUSTRY

Concentration:

Solvent recovery, pig manure evaporation, brine evaporation, fruit pulp evaporation.

Waste and municipal water:

Sludge treatment.

BIOMASS / BIOFUELS INDUSTRY

Biogas:

Exhaust gas, engine water cooling, digestate heating, thermal hydrolysis, waste to energy.

Biodiesel:

Methanol condensation, biodiesel heating / cooling.

Bioethanol:

Corn oil extraction, evaporation, thermal hydrolysis.


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REFERENCES


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MI SERIES – 20 M3/HR UHT MILK PASTEURIZER


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MI SERIES – 30 M3/HR MILK BASED JUICES PASTEURIZER


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K SERIES - CORRUGATED TUBES


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MX SERIES – 15 M3/HR JUICE PASTEURIZER


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BP SERIES – PISTON PUMPS FOR MEAT PRODUCTS


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UNICUS AND PISTON PUMP FOR MEAT SLURRY COOLING


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UNICUS WITH FREON AS REFRIGERANT


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EVAPORATION – UNICUS BRINE EVAPORATOR


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EVAPORATION – UNICUS PIG MANURE EVAPORATOR


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THE HRS COMPANIES

SPAIN:

HRS HEAT EXCHANGERS SLU

C/ Castillo de la Concepción, Nave 6

Pol. Ind. San Martín.

30564 Lorquí (Murcia), Spain.

Tel. +34 968 676 157 Fax. +34 968 676 166

E-Mail: [email protected]

Web: www.hrs-heatexchangers.com

GERMANY:

HRS HEAT EXCHANGERS GMBH.

Am AltenStadtpark 17, 44791 Bochum, Deutschland.

Tel.: +49 234 9571930 Fax: +49 234 9571931

E-Mail: [email protected]

INDIA:

HRS Process Systems Pvt. Ltd.

201/202 Karan Selene,

851 , Bhandarkar Institute Road

Pune 411 004,

Maharashtra - India

Ph. : +91-20-2566 3581/ 82

Fax :+91-20-2566 3583

Email : [email protected]

website : http://www.hrsasia.co.in

UK:

HRS HEATEXCHANGERS LTD.

HRS HEVAC LTD.

HEATEXCHANGERSPARES.COM.

10-12 Caxton Way, Watford. Business Park.

Watford, Herts WD18 8JY, United Kingdom.

Tel: +44 1923 232 335 Fax: +44 1923 230 266

Web: www.hrs.co.uk

UNITED ARAB EMIRATES :

HRS FUNKE HEAT EXCHANGERS FZCO

Po Box No. 262243

Jebel Ali Free Zone

Dubai UAE.

Tel: + 971501427386

E-mail: [email protected]

USA:

HRS PROCESS TECHNOLOGY INC.

5958 West Audrey Lane

Glendale, AZ 85308 USA

Tel: +1 602-938-1123 Fax: +1 602 942 4204

E-Mail: [email protected]


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