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Installation and Commissioning of the D0 Detector

Installation and Commissioning of the D0 Detector Jon Kotcher Brookhaven National Laboratory D0 Collaboration Director’s Review Fermilab December 7-8, 1999. Outline. D0 Upgrade Organization Run 2 Detector Installation: Overall Approach

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Installation and Commissioning of the D0 Detector

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  1. Installation and Commissioning of the D0 Detector Jon Kotcher Brookhaven National Laboratory D0 Collaboration Director’s Review Fermilab December 7-8, 1999

  2. Outline • D0 Upgrade Organization • Run 2 Detector • Installation: • Overall Approach • Current Status • Sequence: putting experiment together • Commissioning Progress & Plans • Manpower Discussion • Conclusions

  3. Organizational Overview • Developing integrated approach to installation and commissioning • intimately linked, natural way to approach it • facilitates establishing priorities, decision making, related to: • spatial considerations, interferences • availability of detectors, components, resources • order in which things are done • One person overseeing both operations at managerial level • physicists, project engineers responsible for individual inst/comm sub-tasks (commissioning, tracker installation, mechanical/electrical infrastructure) • sub-projects remain primary players in installation/commissioning of their individual sub-systems • detailed plan for their sub-detectors developed by them

  4. Muon Detector Upgrade Central Trigger Scint (A-f) PDTs Forward Trigger Scint (Pixels) Shielding Forward Tracker (MDTs) Bottom B/C Scint

  5. Tracking System Overview Fiber Tracker Silicon Microstrip Tracker Forward Preshower Solenoid Central Preshower ~0.5 m ~1.3 m All detectors in this volume use SVX II readout

  6. Installation Approach • Installation is integrated part of each sub-project: • sub-detector design takes into account installation constraints, interferences, end game scenario • designs developed from extensive discussions between groups • A- counter design based on detailed survey measurements • design of forward pixels/MDTs in part driven by proximity to end iron • FPS modular design motivated by installation/repair/access concerns • CFT connector design developed within very tight spatial constraints • Evolution of installation plan, activities in Assembly Hall, discussed in weekly meeting amongst principals • More specific, detailed issues discussed in sub-project or other integration meetings • Silicon, Fiber Tracker, Tracker Integration and Installation, ...

  7. Installation Approach (cont’d) • Installation of detector is spatially very tightly constrained • DØ is highly hermetic, sub-detectors very closely nested • Ways in which it can be assembled very limited • Choreography very well understood • done before by many of the same people (Level 2 sub-project managers and other physicists, technical staff) • collaboration has experience bringing complex detector system online quickly, efficiently • immediately started taking physics data upon roll-in for Run I with no engineering run • Appreciate complexity of Run 2 system, concomitant demands on planning and execution

  8. Solenoid & Field Mapper in Bore of Central Calorimeter • Precision mapping of field Summer 1999 • Analysis ongoing

  9. Installation Status • Solenoid • installed, tested, mapped • Central preshower • installed with solenoid • Central muon system • All 630 A- counters installed (top and sides) • 224 cosmic cap scintillation counters, 118/120 new cosmic bottom • 94 PDTs - 18 A-layer, all B-and C-layers (38 each) • Level 1 trigger framework • installed, commissioned for 1st users These are final systems - not prototypes. In place, being commissioned

  10. Routing of Clear Fiber Waveguides • Signals from Fiber Tracker, Preshowers routed via ~ 10m clear fiber waveguides to VLPCs below platform • Details of routing predetermined, mocked for verification Face of Central Calorimeter

  11. Commissioning Progress and Plans • Assembly Hall: • Online system: • primary commissioning tool • EXAMINE, control/monitoring frameworks written • routinely exercised by experts, functionality being integrated, using Central Muon and Calorimeter crates • talk by S. Fuess • Commissioning Central Muon detector begun (cosmic rays): • Central Muon PDTs installed in final configuration, read out using much of Run 2 functionality (Aug, 1999): • Muon Readout Card, VBD in Movable Counting House, data into Level 3 (or secondary path), histograms generated with EXAMINE • building block for remaining systems • developing event monitoring, crate control, monitoring/alarms, HV, Level 3,... • talk by T. Diehl

  12. Commissioning Progress and Plans • Assembly Hall (cont’d): • Silicon front-end being installed and commissioned in Assembly Hall: • sequencers (SVXIIe control), VRBs, controllers in Movable Counting House - anticipate meeting 2/2/00 finish date • data emulators being used • plan in place to install and commission full system, up to low mass cables, prior to delivery of silicon detector • talk by M. Johnson • Trigger elements: • Level 1 trigger framework delivered to Fermilab 12/98, commissioned for first users Spring, 1999 • Level 3 hardware evolving, integrated as part of commissioning stream • Level 2 commissioning begins late winter, 2000 • talks by G. Blazey, D. Cutts, G. Watts

  13. Commissioning Progress and Plans • Extensive system tests/commissioning in progress at production laboratories: • Commissioning of silicon readout at SiDet (10% test) • ongoing test of full silicon readout chain at SiDet • EXAMINEs, Level 3 and offline unpacking, geometry database, monitoring and calibration, shipping data via ethernet to DAB, ... • each barrel/disk tested prior to integration into detector • talk by M. Demarteau • Cosmic ray test at Lab 3 - Fiber Tracker, Preshowers • Fiber Tracker, preshower production modules tested using VLPCs • test bed for final electronics (front-end boards) • training ground: EPICS, DART • talk by D. Lincoln • Experience gained here greatly facilitates final production, installation planning, and commissioning of final systems

  14. Commissioning Progress and Plans • Other systems: • Forward Muon • / sources, front-end/optical pulsers • detectors arrive for installation extensively tested • talk by D. Denisov • Calorimeter • calibration pulser system, cosmic rays • talk by M. Tuts • Trigger • in-situ commissioning pulsers: data/trigger emulators, optical pulsers for VLPC installation • Collaboration workshops: • Online Workshop (Fermilab, June, 1999) • D0 Commissioning Workshop (Seattle, July, 1999) • Trigger Commissioning Workshop (NIU, Friday, October 22, 1999) • General Commissioning Workshop planned for late winter, 2000.

  15. Commissioning Contact People Commissioning “Cabinet”: • integrate expertise & overview, establish priorities as end game evolves • additional members added as needed (kept small) • Online - S. Fuess • Silicon: • Readout: M. Demarteau • Hardware: W. Cooper • Fiber Tracker: D. Lincoln • Tracking Electronics: M. Johnson • Muon: • Central: T. Diehl • Forward: D. Denisov • Trigger: G. Blazey • Level 1: • Tracking: S. Gruenendahl • Calorimeter: D. Schamberger • Muon: D. Fein • Level 2: R. Moore • Level 3: • Hardware: D. Cutts • Software: G. Watts • Filtering: A. Boehnlein • Calorimeter: D. Schamberger • ICD: A. White • Forward Preshower: J. Kotcher, A. Patwa • Central Preshower: S. Huo • Luminosity Monitor: R. Partridge • Solenoid: R. Smith • Calibration/alignment: H. Melanson • Offline: N. Hadley/W. Merritt

  16. Commissioning Phases • Phase I (present - May, 2000) • Delivery/commissioning of Level 2, 3 trigger frameworks • Commissioning of Central Muon scintillator/PDTs • Integration Goal #1: Mar 15, 2000 • beam pipe scintillator to constrain cosmic tracks • reconstruction code on central muon cosmic rays • online event display • begin filtering in Level 3 • online event, hardware monitoring • Phase II (May, 2000 - Sep, 2000) • Add fiber tracker, preshowers, VLPCs, CFT trigger/front-end • integrate trigger/readout of tracking scintillation detectors • Forward muon pixels/MDTs being installed and commissioned • Phase III (end Sep, 2000 - Jan, 2001) • Cosmic Ray Run of full detector • add full trigger, SMT, CAL • linking of tracks in all detectors • develop full online capability

  17. Comments on Installation and Commissioning Schedule • Historically, money and manpower for installation and commissioning embedded in individual sub-projects • accounted for in resource loading • Developing an independent installation and commissioning schedule • extracts relevant installation and commissioning tasks from sub-projects • includes those on boundary between sub-projects (i.e., Assembly Hall infrastructure) • information being updated, better organized • addresses need of obtaining overview of end game • mechanics of resource loading remain unchanged • information on individual sub-projects provided by those sub-project managers

  18. Comments on Installation and Commissioning Schedule • Resource loading of the schedule continues to mature, evolve • We are profitably using this tool to help ourselves and the Laboratory • Are working on verifying manpower requests, using resource loading, by January • In general, we consider the commissioning to be driven by physicists, installation by technical manpower

  19. Technician Manpower Fiber Tracker Installation of VLPC cryogenics VLPC cassette production Detector installed Xmas Waveguide hookup • Blue = all tasks in current schedule, including installation and commissioning • Maroon = installation and commissioningtasks only • Tech effort is sum of Fermilab Mechanical and Electrical Technicians working on Fiber Tracker (MTF112 + ETF112)

  20. Technician Manpower Forward Muon Dressing of trusses, shielding Octant production continues Begin detector installation Xmas Detector installation, hookup • Blue = all tasks in current schedule, including installation and commissioning • Maroon = installation and commissioningtasks only • Tech effort is sum of Fermilab Mechanical and Electrical Technicians working on Forward Muon Detectors (WBS130, 132, 133, 134)

  21. Technician Manpower Silicon Tracker Installation of silicon services Detector installed Xmas Silicon hookup • Blue = all tasks in current schedule, including installation and commissioning • Maroon = installation and commissioningtasks only • Tech effort is sum of Fermilab Mechanical and Electrical Technicians working on Silicon Detector (MTF111 + ETF111)

  22. Technician Manpower = Head count + open reqs = Head count from Org Chart (no open reqs) Fermilab Mechanical Technicians = Head count from Org Chart (1 open req not incl) Fermilab Electrical Technicians Sum of Electrical and Mechanical (all tasks in blue) = Head count Xmas

  23. Physicist Manpower for Installation and Commissioning • Sum of Fermilab and Non-Fermilab physicists in all tasks, and installation and commissioning tasks, in schedule • Roll off at end is not realistic - resource loading for physicists does not accurately reflect needs of project • Physicist manpower expected by sub-project managers to contribute during commissioning is far more in line with anticipated needs

  24. Summary of Fermilab Technical Resources

  25. Comments on Manpower Needs • Additional manpower is needed to keep installation on track: • Mechanical Infrastructure • gas systems, silicon cooling, tracking purge systems • Cabling needs • Forward Muon Installation • Needed most right now, with emphasis on next 6-8 months • possible relief, probable in some areas, but only following ramp-down of detector production (late Spring, 2000) • some technical manpower is not mutable • Estimates based on reconsideration of needs specific to installation and commissioning • Believe our estimates are accurate enough to start filling holes • lead-time matters here

  26. Manpower Needs for Installation and Commissioning • Technicians: • Mechanical Infrastructure: • 4 Mech. Tech. • 1 Lead Tech. • Cabling in Assembly Hall: • 2 Mech. Tech. • Forward Muon Installation: • 3-4 Mech. Tech. • Total additional needed now: 9-10 MT, 1 Lead Tech. • Supervisory staff exists at DO • Mechanical Engineers: • Mechanical Infrastructure: • 2 Mech. Eng. • Forward Muon Installation • 1 Mech. Eng. • Total additional needed now: 3 ME • Designers: • Mechanical Infrastructure • 1 Des. • Total additional needed now: 1 Des. • Misc: • 35w Welder, 10w Plant Maintenance

  27. Conclusions • New organization in place, clear partition of critical tasks • Reflects an integrated approach to installation and commissioning • Will become primary focus of entire experiment, strong core organization in place • Much progress in Assembly Hall to date: • Installation: Central Muon, Solenoid, Central Preshower • Commissioning: DAQ/online, Level 1 trigger, readout of CAL, Muon, Silicon Front-End • …and in outlying production laboratories: • Silicon 10% test, Cosmic Ray Test, testing of Forward Muon detectors • Installation sequence well-understood • the few new wrinkles are being integrated • could use more uninterrupted commissioning time during end game, working on this

  28. Conclusions • Need to start filling positions now in order to prevent near-term installation from pacing schedule • Additional technical manpower could be used to advantage immediately • Collaboration takes March 1, 2001 deadline very seriously • Details related to end game developing, will evolve continuously until Run 2 (as they should!) • Collaboration’s focus increasingly shifting toward tasks related to final assembly, commissioning • We are as (more!) eager to start Run 2 physics as anyone, and are wholly committed to delivering physics-ready detector on schedule

  29. ES&H Highlights • ES&H Review Committee • Sam Segler- chairman • Bill Freeman- DO liaison • Safety Assessment Document (SAD) • review and update where necessary • hazard assessment table • Operational Readiness Clearance (ORCs) • Solenoid (cryo, electrical, operation) • Lab 3 CFT cosmic ray test stand • Silicon 10% test • identify items/systems that will require reviews; estimate time frame • Other reviews • engineering notes (pressure vessels, vacuum vessels, lifting fixtures…) • Job Hazard Analyses (JHAs)

  30. ES&H Review Examples • LN Pressure Vessel Engineering Notes 1/28/97 • LN Vacuum Vessel Engineering Note 1/28/97 • Solenoid Electrical Review 2/26/97 • LHe Pressure Vessel Engineering Note 4/22/97 • LHe Vacuum Vessel Engineering Note 4/22/97 • LN2 SubCooler Pressure Vessel Note 4/22/97 • Four Cassette VLPC Cryostat 6/26/97 • EC Move to Sidewalk 9/2/97 • Boeing/Lakeshore Test Dewar 10/7/97 • Solenoid Mechanical Installation 3/17/98 • Solenoid Magnet Operation ORC 3/17/98 • SAMUS Counter Lifting Fixture 7/22/98 • He Refrigeration System Safety Review 9/1/98 • Solenoid Power Test ORC 9/10/98 • CFT Mandrel Lifting Fixture 9/23/98 • Lab 3 VLPC System 4/21/99 • He System & Solenoid Operation (ORC) 6/24/99 • CFT Cosmic Ray Test Stand done-awaiting signoff • Silicon Detector 10% Test in progress • Forward Muon Shielding in progress

  31. Tracker Region

  32. Agenda for D0 Installation and Commissioning Review • Monday, 12/6/99 • 4:30 PM - Tour of D0 Assembly Hall (Kotcher, Garbincius) • Tuesday, 12/7/99 • 8:30-8:45 Executive Session • 8:45-9:45 Introduction and Overview (Kotcher) • 9:45-10:15 Mechanical Infrastructure (Krempetz) • 10:15-10:45 Electrical Infrastructure (Hance) • 10:45-11:15 ***Break*** • 11:15-11:45 Central Muon Installation and Commissioning (Diehl) • 11:45-12:15 Forward Muon Installation and Commissioning (Denisov) • 12:15-1:15 ***Working Lunch*** • 1:15-2:00 Silicon and Fiber Tracker Installation (Cooper) • 2:00-2:45 Tracking Electronics Installation and Commissioning (Johnson) • 2:45-3:15 ***Break*** • 3:15-3:55 Fiber Tracker Hookup and Commissioning (Lincoln) • 3:55-4:30 Silicon Hookup and Commissioning (Demarteau) • 4:30-5:00 Calorimeter Electronics Installation and Commissioning (Tuts) • 5:00-6:30 Executive Session • 6:30 ***Dinner at Chez Leon***

  33. Agenda for D0 Installation and Commissioning Review • Wednesday, 12/8/99 • 8:00-8:30 Online System (Fuess) • 8:30-9:00 Trigger (Blazey) • 9:00-9:30 DAQ Hardware (Cutts) • 9:30-10:00 DAQ Software (Watts) • 10:00-10:30 Summary (Weerts) • 10:30-10:45 ***Break*** • 10:45-12:15 Breakout Sessions • Management/Schedule/Manpower (Theriot, Strait) • Electronics/Trigger/DAQ (Byon-Wagner, Hartill, Votava) • Detector Installation/Commissioning/Infrastructure (Garbincius, Siegrist, Krebs, Pushka) • 12:15-1:15 ***Lunch*** • 1:15-4:00 Executive Session and Report Preparation • 4:00-4:30 Closeout

  34. More Technician Manpower for Jon K.

  35. Physicist Manpower for Installation & Commissioning

  36. Near-term activities • Cosmics in central muon PDT read out with much of Run 2 functionality: • Muon Readout Card, VBD in Movable Counting House, data into Level 3 (or secondary path), histograms generated with EXAMINE • Final prototype Serial Command Link successfully tested/integrated using CAL crate, Level 1 • Preparing for muon/tracker dual-crate readout • Cosmic Ray test in Lab 3: • Fibers, preshower production modules, VLPCs, test bed for final CFT prototype electronics • Silicon 10% test progressing: • EXAMINEs, Level 3 and offline unpacking, geometry database, monitoring & calibration, shipping data via ethernet to DAB • 12 ladder test (cosmics) • Installing final tracker front-end (sequencers, VRB, VTM) in DAB • Will use DAQ, online EXAMINE & monitoring • Beam pipe trigger + central muon in early 2000 • Reconstruction code on cosmic tracks • Begin exercising event display

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