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Next Generation Oleochemical & Surfactant Technologies

Next Generation Oleochemical & Surfactant Technologies . for 100th AOCS Meeting Orlando May 09. Green Technologies. from the Global Sulfonation Leader The Chemithon Corporation. Methyl Ester Sulfonate (MES) Methyl Ester Ethoxylate (MEE). Value Adders from BioDiesel.

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Next Generation Oleochemical & Surfactant Technologies

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  1. Next Generation Oleochemical & Surfactant Technologies for 100th AOCS Meeting Orlando May 09

  2. Green Technologies • from • the Global Sulfonation Leader • The Chemithon Corporation

  3. Methyl Ester Sulfonate (MES) Methyl Ester Ethoxylate (MEE) Value Adders from BioDiesel

  4. Dioxane Reduction Process Reduction of 1,4-Dioxane

  5. Flue Gas Conditioning Environmental Technologies DeNox Systems

  6. FRACTIONATION

  7. Palm Oil Based Oleochemicals • Objectives • Sustainable value creation from palm oil • Independent platforms • Food (Palmolein) • Fuel (Biodiesel – C18 rich) • Detergents (C12-14 & C16 Esters) • Based on renewable resource • Environmentally friendly product

  8. RBD PS Mass Balance 185 MT Transesterification 18 MT Glycerine 185.8 MT Fatty Acid Methyl Ester (FAME) 2.5 MT C12-14 ME Distillation 110 MT C16 ME 71 MT C18 ME

  9. Product Specification Specifications C12/C14 Stream from 1st column top : C14= 87 % & C12= 8 % C16 Methyl esters from 2nd column top: C16= 99 % C18 Methyl esters from 3rd column top: C18= 96.5%

  10. HYDROGENATION

  11. Fractionated C16 ME: C16 ME = 99% IV = 2.0 units max Moisture = 500 ppm FFA = 0.1% max Glycerol = 0.1% max Hydrogenated C16 ME: C16 =  99% IV                                =   0.1 Ni content                 =  less than 10 ppm 

  12. C16 ME EO: Ethylene Oxide ME: Methyl Ester Based on Fraction C16 ME Hydrogenation Saturated C16 ME Sulfonation/SO3 EO Methyl Ester Sulfonate (MES) Ethoxylation Methyl Ester Ethoxylate (MEE) HPC Products Detergents

  13. Cont. Fixed Bed Hydrogenation Plant(Supplied to Carotino, Malaysia, 2008)

  14. Oleochemicals Based on Fraction C18 ME C18 ME Per formic acid (H2O2+HCOOH) Bio-Diesel Epoxidation Compliant with EN Standard Epoxy C18 ME • Blending of Bio-Polyol+Petrochemical- • based polyols and isocynate • Rigid Polyurethane Foam • Wood like appearance, impervious to • moisture, dimensionally stable • Potential application-decorative or • structural • No nutritional value to insects and does • not shrink, rot or decay Bio-Polyol MEG/BF3 Synthesis of Polyurethane

  15. Advantages of the Project • Integrated complex with maximum value addition • Sustainability using renewable raw materials • Independent revenue platforms • Food (Palmolein) • Fuel (Biodiesel – C18 rich) • Detergents (C12-14, C16 & C18 Esters) • Glycerin (pharma grade) • MES in dry flakes form - convenience of use • Biodiesel EN 14214 compliant (winter grade)

  16. Fractional Distillation • Palm oil methyl ester feed - C12-C14, C16, & C18 ME • After degassing • Distilled under vacuum • Continuous 3-column series distillation unit • Designed & engineered by Chemithon • Meets EN14214 norms for biodiesel

  17. Hydrogenation • Pure C16 Methyl Ester fraction containing about 0.1% C16:1 Methyl Ester after degassing • Hydrogenating in a trickle bed reactor • 25 Bar(a) (max) & reactor temp of 200 °C • Full set of safety features

  18. Global Reach • Operating Companies • Beijing, Mumbai, Seattle, and Singapore • Partners in • Milan/Busto Arsizio and Tokyo • Manufacturing in • Busto Arsizio, Mumbai, Seattle, and Singapore

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