Lesson 15 heat exchangers
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Lesson 15 Heat Exchangers . DESCRIBE the difference in the temperature profiles for counter-flow and parallel flow heat exchangers. DESCRIBE the differences between regenerative and non-regenerative heat exchangers.

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Lesson 15 Heat Exchangers

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Lesson 15Heat Exchangers

  • DESCRIBE the difference in the temperature profiles for counter-flow and parallel flow heat exchangers.

  • DESCRIBE the differences between regenerative and non-regenerative heat exchangers.

  • Given the temperature changes across a heat exchanger, CALCULATE the log mean temperature difference for the heat exchanger.

  • Given the formulas for calculating the conduction and convection heat transfer coefficients, CALCULATE the overall heat transfer coefficient of a system.


Heat Exchangers

  • Transfers thermal energy between fluids

  • Common applications include boilers, fan coolers, cooling water heat exchangers, and condensers.

  • Classifications

    • Ordinary heat exchanger

      • Single-phase

        • Both of the fluids (cooled and heated) remain in their initial gaseous or liquid states

        • Usually of the tube-and-shell type

      • Two-phase

        • Either of the fluids may change its phase during the heat exchange process

        • Includes steam generator and main condenser of nuclear facilities

    • Regenerators

    • Cooling towers


Heat Exchanger Components

  • Shell

  • Tubes

  • Relief Valves

  • Vacuum Breakers


Typical Tube and Shell Heat Exchanger


Parallel and Counter-Flow Designs

  • Heat exchangers modes of operation and effectiveness are largely determined by the direction of the fluid flow within the exchanger.

  • Most common arrangements for flow paths

    • Counter-flow - the direction of the flow of one of the working fluids is opposite to the direction to the flow of the other fluid

    • Parallel flow. - both fluids in the heat exchanger flow in the same direction

  • More heat is transferred in a counter-flow arrangement than in a parallel flow heat exchanger.


Fluid Flow Directions


Parallel-flow Design

  • Advantageous when two fluids are required to be brought to nearly the same temperature.

  • Disadvantages

    • Large temperature difference at the ends causes large thermal stresses.

    • The temperature of the cold fluid exiting the heat exchanger never exceeds the lowest temperature of the hot fluid.


Heat Exchanger Temperature Profiles


Counter-flow Design - Advantages

  • More uniform temperature difference between the two fluids minimizes the thermal stresses throughout the exchanger.

  • Outlet temperature of the cold fluid can approach the highest temperature of the hot fluid (the inlet temperature).

  • More uniform temperature difference produces a more uniform rate of heat transfer throughout the heat exchanger.


Parallel or Counter Flow

  • In both parallel or counter-flow, heat transfer within the heat exchanger involves both conduction and convection.

  • Process takes place over the entire length of the exchanger

  • Temperature of the fluids as they flow through the exchanger is not generally constant

  • Non- constant temperature causes variation in the rate of heat transfer along the length of the exchanger tubes


Non-Regenerative Heat Exchanger

  • Non-regenerative application is the most frequent heat exchanger application

  • Involves two separate fluids.

    • One fluid cools or heats the other with no interconnection between the two fluids.

    • Heat that is removed from the hotter fluid is usually rejected


Non-Regenerative Heat Exchanger


Regenerative Heat Exchanger

  • Typically uses the fluid from a different area of the same system for both the hot and cold fluids.

  • The water returning to the primary system is pre-heated by the water entering the purification system.

    • Minimizes the thermal stress in the primary system piping due to the cold temperature of the purified coolant being returned to the primary system.

    • Reduces the temperature of the water entering the purification system prior to reaching the non-regenerative heat exchanger, allowing use of a smaller heat exchanger to achieve the desired temperature for purification.

  • Primary advantage of a regenerative heat exchanger application is conservation of system energy (that is, less loss of system energy due to the cooling of the fluid).

  • Can work in conjunction with non-regenerative heat exchanger

    Example : the purification system of a reactor facility. (see next slide)


Regenerative Heat Exchanger


Heat Exchanger Failure Mechanisms and Symptoms

  • Air Binding

  • Tube Leaks

  • Heat Transfer Reduction


Cooling Towers

  • Cools the water of a steam power plant

  • Steady-state process like the heat exchange in the ordinary heat exchanger.

  • Large chambers loosely filled with trays or similar wooden elements of construction.

    • Water to be cooled is:

      • pumped to the top of the tower

      • sprayed or distributed by wooden troughs.

      • falls through the tower, splashing down from deck to deck.

      • part of it evaporates into the air that passes through the tower.

    • Enthalpy needed for the evaporation is transferred to the air,

    • Air flow is either horizontal due to wind currents (cross flow) or vertically upward in counter-flow to the falling water.


Log Mean Temperature Difference Application To Heat Exchangers

  • To solve certain heat exchanger problems, a log mean temperature difference (LMTD or ΔTlm) must be evaluated before the heat removal from the heat exchanger is determined.

  • Example


Overall Heat Transfer Coefficient


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