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MARS MV converter input plane design and implementation

MARS MV converter input plane design and implementation. Shuai Lu, Prof El-Sharkawi EE, University of Washington March 29, 2005. Outline. Input plane components overview MV switching circuit topology Converter startup power supply Switching operation and AB selection logic

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MARS MV converter input plane design and implementation

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  1. MARS MV converter input plane design and implementation Shuai Lu, Prof El-Sharkawi EE, University of Washington March 29, 2005

  2. Outline • Input plane components overview • MV switching circuit topology • Converter startup power supply • Switching operation and AB selection logic • MV voltage and current measurement

  3. Input plane components • Physically: • MV switching board, including MV switches, voltage dividers, (isolation diodes), charging resistors, etc. Mostly HV parts • MV logic board, including converter startup power supply, switching control logic circuit, and MV voltage sensing circuit. All LV parts.

  4. Input plane components • Logically: • MV switching circuit • Converter startup power supply • Switching operation logic • AB selection logic • MV voltage sensing

  5. MV switching circuit Diodes: isolate positive voltage from converter input S1_A and S1_B: 10kV isolation switches 3k ohm resistor: limits charging current when connecting converters to 10kV S2: bypass 10kV isolation switch

  6. MV switching circuit • Rules behind switching operations: • Two converters, one in cold standby (means when one is working, another is isolated from 10kV) • When one converter has fault, it should be isolated so that the other one will work. • Switches not close to a load or open with current flowing at voltage higher than 500V (means S1 and S2 have to be latching switches, and operated at low voltage)

  7. Converter startup power supply • Functions: • Supply power to logic circuit to operate switches • Supply power to converter gate signal for startup. Requires 20-25W, 10V for at least 4ms. • Must be available when converter is not running. Therefore after converter is shutdown for load fault, it can still be started. • The last two points mean that the startup power supply has to be periodical pulse. Otherwise, it’ll consume too much energy. (25W constantly) • Startup power supply has to be available both at low voltage for switching operations and high voltage for starting converter. • A 12V voltage regulator with input from 100V to 10kV, positive or negative.

  8. Converter startup power supply Waveform at positive voltage (Sing_vin=0), switches are being opened: 1: VCC (inverted) 2: NAND gate output

  9. Converter startup power supply Waveform at positive voltage (Sing_vin=0), switches are already opened: 1: VCC (inverted) 2: NAND gate output

  10. Converter startup power supply Waveform at negative voltage (Sing_vin=1), when switches are being closed: 1: counter clock signal 2: fault detection circuit voltage sensing output (ignore the spikes, it can be seen as VCC inverted)

  11. Switching operation logic • Functions: • Open all switches (S1 and S2) at positive voltage • Close S1 at negative voltage • Check fault at place (4), i.e., converter input. If fault exists, open S1.

  12. Switching operation logic Switching operation logic circuit diagram

  13. Switching operation logic Logic sequence for switching operations A_OK and B_OK are indicating the fault status of converter input. They are sent to node controller.

  14. Switching operation logic Vin = -500V. When S1_A has 250k fault, S1_B has 500k fault. 1: clock signal 2: LPF(CA3140) output in fault detection circuit

  15. Switching operation logic Vin = -500V. When S1_A has 250k fault, S1_B has no fault. 1: clock signal 2: LPF(CA3140) output in fault detection circuit

  16. Switching operation logic Vin = -500V. When S1_A no fault, S1_B has no fault. 1: clock signal 2: LPF(CA3140) output in fault detection circuit

  17. Switching operation logic Vin = -500V. When S1_A has 250k fault, S1_B has 500k fault. Whole process view. 1: clock signal 2: LPF(CA3140) output in fault detection circuit

  18. AB selection logic • Functions: • Close S2 after Vin is higher than threshold voltage(5.3kV). • Close S3 to give converter gate signal to start it. • When converter A works, open S1_B to isolate B from 10kV. • When converter A doesn’t work, open S1_A and starts B.

  19. AB selection logic AB selection logic circuit diagram

  20. AB selection logic When converter is successfully started: 1: S3_A closing signal 2: VCC (inverted)

  21. AB selection logic When converter is successfully started: 1: S3_A closing signal 2: S2 closing signal (inverted) 15ms earlier than S3_A closing signal

  22. AB selection logic When converter is not successfully started: 1: S3_A closing signal 2: VCC (inverted) (the drop at the end is caused by the 3.6 ohm resistor simulating converter gate driving circuit)

  23. Voltage measurement result

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