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DHE Crate Design and Status. The mechanical design is ~95% completed. ~5% = finalize mounting to telescope. For the prototype, we are ignoring telescope requirements for cooling water, temperature monitoring, and other instrumentation. Most prototype manufactured parts are out for quote.

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DHE Crate Design and Status

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Dhe crate design and status

DHE Crate Design and Status

  • The mechanical design is ~95% completed.

  • ~5% = finalize mounting to telescope.

  • For the prototype, we are ignoring telescope requirements for cooling water, temperature monitoring, and other instrumentation.

  • Most prototype manufactured parts are out for quote.

  • Most prototype purchased parts are on hand.

DES FE Workshop at FNAL December 14-15, 2005

Vaidas Simaitis, University of Illinois at Urbana-Champaign


6 slot 4 slot crate

6-SLOT + 4-SLOT Crate

Schroff Card Guides and Rails are on hand. 4-slot backplane is on hand, 6-slot on order

Chassis plate designs finished, drawings out for quote.

DES FE Workshop at FNAL December 14-15, 2005

Vaidas Simaitis, University of Illinois at Urbana-Champaign


Heat exchangers fans

HEAT EXCHANGERS & FANS

2 Fan Manifold and 2 Cooling Manifold drawings out for quote

2 fans on hand from early Monsoon design

1 heat exchanger on hand, 1 on back order

DES FE Workshop at FNAL December 14-15, 2005

Vaidas Simaitis, University of Illinois at Urbana-Champaign


Main manifolds

MAIN MANIFOLDS

2 Main manifold drawings out for quote

Heat sink extrusion just arrived.

2 Thermo-electric coolers (TEC) not yet ordered.

DES FE Workshop at FNAL December 14-15, 2005

Vaidas Simaitis, University of Illinois at Urbana-Champaign


Power supplies

POWER SUPPLIES

2 Power Supply Mount drawings out for quote

2 Power Supplies to be ordered by Todd

DES FE Workshop at FNAL December 14-15, 2005

Vaidas Simaitis, University of Illinois at Urbana-Champaign


Power supply manifolds

POWER SUPPLY MANIFOLDS

2 power supply manifold drawings out for quote

2 delrin crate mounting bars on hold until mounting design is done (not shown)

DES FE Workshop at FNAL December 14-15, 2005

Vaidas Simaitis, University of Illinois at Urbana-Champaign


Prototype assembly

PROTOTYPE ASSEMBLY

  • Expect to receive chassis and manifolds by the end of January

  • Assemble prototype, without heat shields

  • If assembly is OK, order heat shields

  • Order TEC’s, and TEC mounts

  • Test air flow and heating and cooling through February

  • Install TEC’s and heat shields

DES FE Workshop at FNAL December 14-15, 2005

Vaidas Simaitis, University of Illinois at Urbana-Champaign


Thermoelectric mount

THERMOELECTRIC MOUNT

DELRIN INSULATOR / SPACER

TEC

HEAT SHIELD WILL ATTACH TO COPPER PLATE

DES FE Workshop at FNAL December 14-15, 2005

Vaidas Simaitis, University of Illinois at Urbana-Champaign


View with heat shields

View with HEAT SHIELDS

DES FE Workshop at FNAL December 14-15, 2005

Vaidas Simaitis, University of Illinois at Urbana-Champaign


Crate installed on cylinder

CRATE Installed on Cylinder

DES FE Workshop at FNAL December 14-15, 2005

Vaidas Simaitis, University of Illinois at Urbana-Champaign


Mounting pivots

MOUNTING PIVOTS

NORMAL LOCKED POSITION

LOCK

EXTENDED POSITION

PIVOT

DES FE Workshop at FNAL December 14-15, 2005

Vaidas Simaitis, University of Illinois at Urbana-Champaign


Why pivots

Why PIVOTS ?

  • Allow some FLEXIBILITY to avoid possible obstructions, for extraction or insertion of front modules or transition cards.

  • PIVOTS allow either end to be angled out, and are locked in position for SAFE access.

  • Little extra $$ for a lot of SAFETY!

  • Final design is on hold until mounting method and position is OK’ed by FNAL

DES FE Workshop at FNAL December 14-15, 2005

Vaidas Simaitis, University of Illinois at Urbana-Champaign


Z axis view with r 52 id

Z-AXIS VIEW WITH R=52” ID

DES FE Workshop at FNAL December 14-15, 2005

Vaidas Simaitis, University of Illinois at Urbana-Champaign


Worst case module access

WORST-CASE MODULE ACCESS

DES FE Workshop at FNAL December 14-15, 2005

Vaidas Simaitis, University of Illinois at Urbana-Champaign


Crate pivoted for access

CRATE PIVOTED FOR ACCESS

DES FE Workshop at FNAL December 14-15, 2005

Vaidas Simaitis, University of Illinois at Urbana-Champaign


Design details

DESIGN DETAILS

  • Our design resides in much detail at our UIUC website at CLICK HERE or copy and paste:

  • web.hep.uiuc.edu/Engin/DES/DHE_10_Crate/DHE_10_Crate.html

  • The best way to see the design is to download the free DWF Viewer.

  • You can then rotate, zoom in/out, hide parts in assemblies so you can see the insides, and print any view you like.

  • Else, you’re stuck with the 2D PDF views.

DES FE Workshop at FNAL December 14-15, 2005

Vaidas Simaitis, University of Illinois at Urbana-Champaign


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