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Dryer Components. By: M Gummert J Rickman Agricultural Engineering Unit IRRI, Los Baños , Philippines. Heated air drying Components of a dryer. Main components Drying bin Air distribution system Fan Air heater Optional Conveyors Accessories Moisture meter Dust separator.

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Dryer components

Dryer Components

By:

M GummertJ Rickman

Agricultural Engineering Unit

IRRI, Los Baños , Philippines


Heated air drying components of a dryer
Heated air dryingComponents of a dryer

  • Main components

    • Drying bin

    • Air distribution system

    • Fan

    • Air heater

  • Optional

    • Conveyors

  • Accessories

    • Moisture meter

    • Dust separator


Fixed bed dryers drying bin with plenum chamber
Fixed bed dryersDrying bin with plenum chamber


Fixed bed dryers circular drying bin

Advantages

Self supporting structure

Simple plenum chamber

Short air delivery pathways

Disadvantage

Uneven air velocity

Air velocity highest at the inlet

Fixed bed dryersCircular drying bin


Fixed bed batch dryer reversible air flow dryer

Reversal of air flow

Reduced moisture gradient

No mixing needed

Fixed bed batch dryerReversible air flow dryer


Air distribution system re circulating batch dryers
Air distribution systemRe-circulating batch dryers

  • Cross flow

    • Grain moves downwards, air across

    • Less hindrance of grain flow, works better with wet paddy with high amount of straw and chaff

  • Mixed flow

    • Air flows from inlet to outlet ducts

    • Ducts are shaped so that they mix the grain

    • Better mixing leads to better quality




Air distribution system options for batch dryers
Air distribution systemOptions for batch dryers


Air distribution systems air ducts for batch dryers
Air distribution systemsAir ducts for batch dryers


Air distribution systems air sweep floors
Air distribution systemsAir sweep floors




Accessories pre cleaner

Fines in rice create dust during the loading and drying process and reduce airflow through the rice grain.

Pre-cleaners usually consist of

scalper that lets through the grain but retains straw

a smaller second screen that removes small stones and other impurities

air aspirator for sucking out dust and light empty grains

AccessoriesPre-cleaner


Accessories elevators and conveyors
Accessories process and reduce airflow through the rice grain. Elevators and Conveyors

  • For horizontal and vertical transport of grains:

    • Loading

    • Circulation

    • Discharge

  • Need to be matched to the capacity of the dryer.

    • A properly designed bucket elevator for a re-circulating batch dryer can easily reach capacities of 10t/h.


Accessories moisture meter
Accessories process and reduce airflow through the rice grain. Moisture meter

  • Monitoring grain moisture to avoid

    • over drying

    • incomplete drying

  • Over drying

    • Unnecessary weight loss

    • Reduced milling yields

  • Incomplete drying causes qualitative and quantitative losses from

    • fungal growth

    • insect activity

    • respiration


Accessories dust collection system
Accessories process and reduce airflow through the rice grain. Dust collection system

  • Grain handling will create dust, making working around a grain drying hazardous.

  • Need for dust collection systems

    • Cyclone

    • Need to be properly sized depending on the dryer specifications.


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