SOY OIL PROCESSING INDUSTRY
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SOY OIL PROCESSING INDUSTRY







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SOY OIL PROCESSING INDUSTRY. GREEN PRODUCTIVITY CONCEPT. PRESENTED BY: MALAYSIA BOLEH RESEARCH & CONSULTANCY. MALAYSIA BOLEH RESEARCH & CONSULTANCY. MALAYSIA BOLEH RESEARCH & CONSULTANCY. MR. MOHD HILMI MOHD IDRIS MS. ADLINA SNAWI MR. MUHAMMAD SUFFIAN AHMAD
SOY OIL PROCESSING INDUSTRY

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Slide 1

SOY OIL PROCESSING INDUSTRY

GREEN PRODUCTIVITY

CONCEPT

PRESENTED BY:

MALAYSIA BOLEH RESEARCH & CONSULTANCY

Slide 2

MALAYSIA BOLEHRESEARCH & CONSULTANCY

Slide 3

MALAYSIA BOLEH

RESEARCH & CONSULTANCY

  • MR. MOHD HILMI MOHD IDRIS

  • MS. ADLINA SNAWI

  • MR. MUHAMMAD SUFFIAN AHMAD

  • MR. ABDUL MAJID IBRAHIM

  • MR. SHAHRUDDIN KASSIM

  • MR. ZAKARIA ABU HASAN

  • MR. FAZIL MAT ZAIN

  • MS. ZURAIDAH KORNAIN

  • MS. ZAUYAH TARMIZZI

  • MR. MARZUKI ZAINAL ABIDIN

Slide 4

PROCESS FLOW DIAGRAM

Slide 5

Process Flow Diagram

Testing

SEED UNLOADING & CLEANING SECTION

Yard

Big Silos

Day Silo

screener

De-Stoner

PREPARATORY SECTION

Cracker

Cooker

Flakers

SOLVENT EXTRACTION PLANT

Dryer

Extractor

WET DOC

DT-DC

cyclone

Economiser

Screener

Oversized lump

Evaporator

Lump-crusher

Mixing & Packing

Stripper Cum Dryer

Storage

Tanks

Storage

Tanks

CRUDE OIL

DOC

Slide 6

SEED UNLOADING & CLEANING SECTION

Testing

Yard

Big Silos

Slide 7

Day Silo

screener

De-Stoner

Cracker

PREPARATORY SECTION

Cooker

Flakers

Dryer

Slide 8

SOLVENT EXTRACTION PLANT

Extractor

DT-DC

WET DOC

cyclone

Economiser

Screener

Oversized lump

Lump-crusher

Evaporator

Mixing & Packing

Stripper Cum

Dryer

Storage

Tanks

Storage

Tanks

CRUDE OIL

DOC

Slide 9

MATERIAL FLOW DIAGRAM (Hexane)

Slide 10

Material Flow Diagram

SOLVENT EXTRACTION PLANT

Extractor

DT-DC

(Miscella+Hexane)

Economiser

Cyclone

Evaporator

Stripper Cum Dryer

Condenser

(Jet + Chiller)

Loss

Water-Solvent

Separator

DOC

MISCELLA

Slide 11

MAJOR WASTE STREAMS/AREAS OF LOSSES

Slide 12

MAJOR WASTE STREAMS/AREAS OF LOSSES

Slide 13

MAJOR WASTE STREAMS/AREAS OF LOSSES

Slide 14

FISHBONE DIAGRAM

Slide 15

FISHBONE DIAGRAM

Economiser

Leakage

Hexane supply

system

Evaporator

MACHINE

Chiller condenser

Hexane/water seperator

Stripper

(Dryer)

Hexane

Loss

ENVIRONMENT

RTE

Jetcon

Poor air quality

Hexane recovery system

Inefficient machine

RTE

DT-DC

High humidity

Process control not effective

Human error

Poor soy seed quality

Poor hexane quality

Lack of training

No standard

operating procedure

Lack of motivation

Poor steam quality

Poor equipment

calibration

MAN

METHOD

MATERIAL

Slide 16

PROPOSED GP OPTIONS

Slide 17

GP OPTIONS

Slide 18

GP OBJECTIVES & TARGETS

Slide 19

GP CONSULTANCY REPORT BY “MALAYSIA BOLEH” TEAMSOY BEAN OIL REFINING PROCESS

Slide 20

GP CONSULTANCY REPORT BY “MALAYSIA BOLEH” TEAMSOY BEAN OIL REFINING PROCESS

Slide 21

GP CONSULTANCY REPORT BY “MALAYSIA BOLEH” TEAMSOY BEAN OIL REFINING PROCESS

Slide 22

GP POLICY

Slide 23

GP : POLICY

We are committed to :

  • Answer the societal demands for higher productivity in a sustainable manner with preserving the environment.

  • Ensure the natural environment on which society depends is not degraded and polluted.

  • Make a better and cost-effective approach in implementing efficient and innovative GP solution.

  • Assist other companies in gaining their competitive advantages and cost-effective reduction of waste and emissions.

Slide 24

Terima kasih !!!

Thank You For Your Attention, ...

Arigatoo Gozaimasta.


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