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Palm Complex Model

Palm Complex Model. An integrated preliminary concept for sustainable plantation and CPO-based industries. Wahono Sumaryono Deputy Chairman for Agroindustry and Biotechnology Agency for the Assessment and Application of Technology (BPPT) INDONESIA. E-mail address : wahono@ceo.bppt.go.id.

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Palm Complex Model

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  1. Palm Complex Model An integrated preliminary concept for sustainable plantation and CPO-based industries Wahono Sumaryono Deputy Chairman for Agroindustry and Biotechnology Agency for the Assessment and Application of Technology (BPPT) INDONESIA E-mail address : wahono@ceo.bppt.go.id 4th Biomass-Asia Workshop Kuala Lumpur-Malaysia, 20-22 November 2007

  2. AREA & PRODUCTION INDONESIAN OIL PALM PLANTATION Soruce : Dept. of Agriculture, Statistic of Oil Palm Plantation and CPO Production, 2006

  3. AREA BY CATEGORY OF PRODUCER, COMPARISON GRAPH Soruce : Dept. of Agriculture, Statistic of Oil Palm Plantation and CPO Production, 2006

  4. AREA & PRODUCTION INDONESIAN OIL PALM PLANTATION Source : Dept. of Agriculture, 2006

  5. COMPOSITION OF PALM PLANTATION AND OIL PALM PRODUCT

  6. Flow Diagram of Palm Oil Conventional Processing Sterilization Threser Loading Ramp Extraction Fiber Kernel Station Shell Kernel UNIT PURIFIKASI PKS MEDIUM PKS FFB Transportation CPO Steam Generation Steam for Process Steam Turbine FLOW DIAGRAM OF CPO PRODUCTION

  7. CPO DERIVATES

  8. BIOMASS GASIFICATION FURTHER APPR PROCESS METHANOL PLANT BIOMASS BIOGAS PLANT GLYCERINE PURIFICATION FFB OIL BIODIESEL PLANT PLANTATION PALM OIL MILL BIODIESEL BIOMASS POWER PLANT CATALYST RECOVERY INTEGRATED BIODIESEL PLANT

  9. PROCESS FLOW DIAGRAMin General, for Small Plant Water Settling Drying Oil Storage Degumming Tank NaOH Filter Washing BIODIESEL SNI 04-7182-2006 FFA Methanol Storage Reactor Distillation Glycerol Purification Derivative Product Development Biodiesel Storage Glycerol Storage

  10. 1,3-Propanediol Glycerol 10% (byproduct) Bacteria Chemical feedstock Biodiesel 90% RME-Production (Refined Methyl Ester Production) 1,3-PROPANEDIOL FROM GLYCEROL

  11. NEW COATINGS MADE OF 1,3-PDO, 3-HPA AND PALM OIL DERIVATES Palm oil derivates Others 1,3-PDO 3-HPA Environmental friendly unsaturated polyesters (UP) Waterborne polyurethane dispersions (PUD) Construction resins Coatings Interior coatings Exterior coatings

  12. R&D ON BIOCHEMICALS AND BIOMATERIAL PRODUCTION FROM PALM OIL WASTE AND BIODIESEL BYPRODUCT • Bioconversion of Oil palm Empty Fruit Bunch Fiber (OPFBF) into xylose and leading to biomaterials (PLA). • Physico~,chemical~, and then bioconversion of EFB into C6+C5 and leading to ethanol (2nd generation technology for ethanol production) • Microbial bioconversion of Palm Oil Mill Effluent (POME) into organic acids leading to biomaterials (PLA and PHB). • Microbial transformation of glycerol into 1,3-propanediol (PD) and 3-hydroxy propionic acid (HPA). • Development of bioproducts (coating, thermoplastics) based on 1,3-propanediol and 3-hydroxypropionic acid.

  13. PROCESS AND PLANT DEVELOPMENT CONDUCTED BY BPPT • 1. SLS (Sodium Lauryl Sulphate) • 2. MES (Methyl Ester Sulfonate) • 3. GMS (Glycerol Mono Stearate) • SMS (Sorbitan Mono Stearate) • IPP and IPM (Isopropyl Palmitate/Myristate)

  14. IPP/IPM MILL, 15 TONNES/DAY • Fix Investment Rp. 32 Bio (~USD 3.4 Mio) • Working Capital Rp. 17,75 Bio (~USD 2.0 Mio) Financial Analysis ISOPROPYL MYRISTATE (IPM) / ISOPROPYL PALMITATE (IPP) PILOT PLANT, Capacity 15 kg/hour Agroindustry Technology Laboratory, PUSPIPTEK, Serpong

  15. CPO & PKO DERIVATES FOOD SURFACTANT COSMETIC CPO/PKO PHARMACEUTICAL NUTRACEUTICAL (β-carotene, tocopherol) BIODIESEL/LUBRICANT BIOPOLYMER

  16. PALM OIL BYPRODUCT, BIOMASS AND WASTE UTILIZATION (PLANTATION & CPO MILL)

  17. PALM OIL BYPRODUCT UTILIZATION (CPO MILL)

  18. Direct Combustion Electric Power Gasification Synthesis Gas Fuel Gas Indirect Liquefaction Thermochemical Conversion BIOMASS Pyrolysis Liquid Fuel Direct Liquefaction Chemical Feedstocks Anaerobic Digestion Methane Biochemical Conversion Aerobic Digestion Compost Hydrolysis Fermentation Ethanol BIOMASS CONVERSION

  19. DEMO-PLANT OF THE BIOMASS CATALYTIC CFB (Circulating Fluidized Bed) GASIFICATION SYSTEM Cyclone Gasifier Regenerator Heat Recovery Steam Generator Bag Filter Biomass Hopper FD Fan GASIFICATION PLANT Product gas to engine 3D - GASIFICATION PLANT

  20. BIOMASS AND WASTE WATER UTILIZATION

  21. BIOGAS FROM ANAEROBIC PROCESS OF WASTE WATER 1 TONNES FFB 17 M3 BIOGAS

  22. RATE OF BIOGAS PRODUCTION ANAEROBIC PROCESS

  23. WASTE WATER UTILIZATION (SOURCE : DIDIEK GOENADI, LRPI:2005) * Ministry For Environment of Indonesia

  24. PALM COMPLEX MODEL

  25. Thank You Arigato Gozaimas Terima kasih

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