针织物平幅连续漂白系统（冷堆）染色前处理、绳状固色制软后处理设备介绍 Introduction of Dyeing-and-Finishing Machine

针织物平幅连续漂白系统（冷堆）染色前处理 、绳状固色制软后处理设备介绍 • Introduction of Dyeing-and-Finishing Machine • Open-width Continuous Bleaching System (Cooled Pad-Batch) for Knitted Fabric • Pre-treatment in Dyeing Machine • Post-treatment of Rope Color-fixing Softer • 陈学平 • Xueping Chan • 江阴金田机械有限公司开发部 • Jiangyin Jintian Machinery Ltd. - Development Dept. • 福田实业（集团）有限公司全资附属机构 • A wholly owned subsidiary of Fountain Set (Holdings) Ltd. • 19.10. 2011

讲座简介Seminar Outline 节能高效智能化Energy-saving High efficiency Intelligence • 集团简介 Group Profile • 针织物平幅冷堆前处理设备介紹 Knitted Fabric Open-width Cold Heap Pre-process Equipment • 绳状固色制软后处理设备介紹 Rope Color-fixing Softer Post-process Equipment

集团简介Group Profile • 世界最大的圆筒针织布生产商之一 One of the world’s largest circular knitted fabric manufacturers • 高度垂直综合服务包括：棉纱、染纱、缝纫线、针织布、染色、印花、整理、生产及成衣销售、制造及销售纺织机械等 Highly vertical integrated operations  cotton yarn, dyed yarn, sewing threads, knitted fabric, dyeing, printing, finishing, production and sale of garments and textile machinery • 向超过40个国家的成衣制造商提供布疋，以制成国际知名品牌的成衣 Major knitted fabric supplier to garment manufacturers in over 40 countries that supply to internationally renowned retail brands

集团简介Group Profile • 1969年于香港成立，1988年于香港联交所上市 Established in Hong Kong in 1969. Listed in the Stock Exchange of Hong Kong Ltd. (SEHK) in 1988 • 2010财政年度之营业额超过 61亿港元 2010 fiscal year turnover: over HK$6.1 billion • 全球聘用雇员超过15,600人 Globally staff force of over 15,600 -香港HK：3% - 中国PCR：88%-海外Overseas：9%

集团简介Group Profile • 总部设于香港，在中国、斯里兰卡及印度尼西亚设有生产设施 Headquartered in Hong Kong; production facilities in China, Sri Lanka and Indonesia • 海外市场推广办事处 / 代表处分布 5 个城市 Overseas marketing/ representative offices in 5 cities worldwide • 对节能环保、清洁生产方面非常重视并加大了该方面的研发力度 Energy Conservation and Environmental Protection are our top priority

江阴金田机械有限公司（簡稱「金田」）About Jiangyin Jintian Machinery Ltd. (“Jintian”)

公司介绍 Company Profile • 近年研发出节能环保的新型染整设备，在多家附属公司的染厂广泛应用 Developed wide range of energy-savings and environmental protecting equipments in dyeing and finishing, which are widely used in dyeing subsidiaries • 金田有多家大型染厂的技术支持和试验平台，研发的设备均能达到当今节能环保的要求 With the technical support of many large-scale dyeing mills, our R&D equipments are able to meet the strict energy conservation and environmental protection requirements

冷堆前处理 Cold Heap Pre-process

冷堆前处理背景Cold Heap Pre-process Background 冷堆技术在针织物方面应用的快速發展： The significant development of cold heap technology in knitted fabrics: • 近年国家对节能減排、清洁生产高度关注 Due to Nation’shigh concern on energy conservation, emission reduction in recent years • 企业对降低成本有迫切需求，很多科研机构和企业也着重这方面的研发 Enterprises have urgent cost reduction need, which cause many scientific research institutions and enterprises to develop it 冷堆工艺比较成熟，但真正应用到生产上还有许多技术难题要克服 Cold heap is a relatively mature technology, but when applying to production, there are still many technical problems to overcome

针织物平幅冷堆前处理设备介绍 Knitted Fabric Open-width Cold Heap Pre-process Equipment 浸轧部分Padding 入布对中装置 Fabric Centralizing 浸液槽 Liquid Tank 轧车 Padder 布出折叠装置 Fabric Folding 加料桶 Refill Barrels 过滤器 Filter

蒸洗部分Steam Cleaning 入布对中装置 Fabric Centralizing 中和装置 Neutralizing 汽蒸装置 Steaming 洗水装置 Washing 预热装置 Pre-heating 轧车装置 Padder 对中装置 Centralizing 轧车装置 Padders 布出折叠装置 Fabric Folding 过滤器 Filter 加料桶 Refill Barrels

针织物平幅冷堆工艺要求及5个阶段 5 Main Stages of Knitted Fabric Open-width Cold Heap Production and its Requirements

工艺流程Production Process

第一步浸轧Stage 1 Padding 浸短时间內完成织物对处理液的吸附与均匀扩散 To ensure the liquid are being absorbed and spread evenly in short time

第一步浸轧(续) Stage 1 Padding (Cont’) • 一半浸泡一半淋浴的好处： • The benefits ofhalf-soaking and half-showering: • 保证处理液的均匀 • Ensure liquids are evenly spread • 操作安全，料桶配有自动感应装置 • Safe operation, barrels are equipped with automatic sensors • 减少人手及成本 • Save manpower and cost 浸液槽 Liquid Tank 淋浴槽 Shower Tank 加料桶 Refill Barrels

第一步浸轧(续) Stage 1 Padding (Cont’) 均匀轧车保障轧液率均匀 Padder ensures rolling liquid rate is even 采用特殊的设计去控制张力和卷边，确保织物的轧液率均匀 Adopt specially designed structure to control tension and roll edge 扩幅板装置 Extension Device 轧车 Padder 螺旋扩幅滾 Spiral Extension Roll

第二步堆置Stage 2 Yarding 达到增溶、乳化、皂化、分解、氧化、溶胀 Concentration , Emulsion, Saponification, Decomposition, Oxidation, Swelling 处理液中的碱剂与表面活性剂、双氧水缓慢地与织物上的杂质、色素反应 The alkali and surface active agent of the liquid and hydrogen peroxide slowly react to the impurities and pigment 将密封的布车堆放好 Place sealed fabric trolley in stacking area 排列堆放4小时 Piled up for 4 hours

第三步汽蒸Stage 3 Steaming 蒸为快速催化的工序，加速双氧水的分解活性，令堆置时间大幅缩短，提高生产效率 Steaming is a quick catalytic process -> accelerates decomposition activity of the hydrogen peroxide, shorten yarding time and improves production efficiency 织物在汽蒸的状态 Knitted Fabric under Steaming

第三步汽蒸(续) Stage 3 Steaming (Cont’) 织物入蒸箱前配有预热装置，降低了织物在进入蒸箱的温差，避免织物瞬间产生的温差影响织物品质 Preheating device reduces fabric’s temperature difference when enters steam box and prevents adverse effect caused by temperature difference 在汽蒸的过程中有两道翻动织物的装置来保证汽蒸均匀 Two rolling knitted fabric devices to ensure steam are even

第四步洗水Stage 4 Washing 洗是将已经分解、降解、乳化后的杂质通过连续的溢流清洗分散在水中，并将织物身上的残留物全部洗净，达到半成品要求 Washing place decomposed, degraded and emulsification impurities in continuous cleaning water. It washes residues away and meets the semi-finished products requirements

第四步洗水(续)Stage 4 Washing (Cont’) • 通过先进的张力控制系统保障织物的张力 • Advanced tension control system ensures elastic of fabrics • 下有振荡打水滚筒，上有四道喷淋 • Water roller for oscillation beneath and four sprinklers above • 提高了水的利用率，降低了水的需求量 • Improve water utilization ratio and save water 振荡打水滚筒 Oscillation Water Roller 张力控制器 Tension Control System

第五步中和Stage 5 Neutralization 通过均勻的补酸使布面pH值保持在6.5-7 Adding acid evenly to keep fabric’s pH value at 6.5 - 7 pH值探测仪 pH Value Detector

操作智能化Operation Intelligence • 智能化触摸屏控制界面﹐方便操作 • Intelligent touch screen computers are user-friendly • 同步张力控制系统保证织物低张力运行﹐防止织物拉伸变形 • Synchronized tension control system ensures fabric operates in low tension process and prevents it stretches or deforms

操作智能化Operation Intelligence • 好处 Advantages： • 减少人为因素造成的损失，降低人工 • Reduces the loss caused by human factors and labour cost • 可长期保存生产数据，如时间、机速、温度、用水量、助剂用量等 • Long-term preservation of production data, such as time, speed, temperature, water consumption , additives dosage, etc. 变频器 Frequency Converter 工控电脑 Intelligentcomputer PLC

冷堆设备前处理与传统工艺前处理相比 Water, Electricity & Steam Saving Comparison between Pre-process of Cold Heap and Traditional Pre-processing

冷堆前处理与传统前处理效果对比 Comparison between Pre-process of Cold Heap and Traditional Pre-processing

技术成果Technological Achievements • 该技术从2008年开始研发，2009年正式投产 • Started in 2008and applied in production since 2009 • 目前已在国内多家大型染整企业广泛应用。并在业界获得一致好评及多项国家专利 • At present, it is widely used by many large-scale domestic dyeing enterprises and has won consistent acknowledgements with multiple national patents

绳状固色制软后处理设备介绍Introduction of the Post-treatment of Rope Color-fixing Softer Machine

绳状固色制软后处理设备 Post-treatment of Rope Color-fixing Softer Machine • 为我公司最新研发的染色后处理设备 • latest dyeing post-process equipment of Jintian • 传统工艺中，固色、柔软工序需在染色机内处理，耗时长、能耗大，不能满足节能环保的新需求，绳状固色机应运而生，节能等方面的优势在我公司染厂赢得了一致好评 • In traditional production, color stabilizing, softening process within the dyeing machine is time and energy consuming. It fails to meet the new trend of energy saving and environmental protection, thus rope color-fixing softer machine is developed • 该机通过6组轧辊、5组液槽、加料桶定量补充助剂、可在短时间内完成固色、柔软工序 • Can complete color stabilizing and softening process shortly with 6 groups of rolls, 5 groups of liquid tank and refillable additives

设备优势Competitive Advantage • 提高染色机的利用率，缩短了染色全过程的工艺时间，节约能源，提高生产效率 • Improve utilization rate of dyeing machine, shorten the time of dyeing process, reduce energy consumption and enhance productivity

省水Water Saving 65.1% 省电Eelectricity Saving 45.0% 固色制软机与染色机相比 Water & Electricity Saving Comparison of Color-fixing Softer Machine and Dyeing Machine

目标 Our Goals 我们将一如既往地开发染整行业的新型技术，同时将这些技术和大家分享。为染整行业的快速发展和环境保护的有效实施尽自己的一份绵薄之力 We will continue to develop the latest technology of the dyeing industry while adopting environmental friendly practices throughout our operation

谢谢！ Thank you!

针织物平幅连续漂白系统（冷堆）染色前处理、绳状固色制软后处理设备介绍 Introduction of Dyeing-and-Finishing Machine